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Keyence Image Recognition Sensor AI Auto Recognition Wide FOV For OK/NG Inspection

Name: Keyence Image Recognition Sensor AI Auto Recognition Wide FOV For OK/NG Inspection
Brand: Shanghai Fradwell Industrial Automation Co., Ltd.
SKU: IV2、IV3、 IV4
Price: 5,025.00 USD
Availability: InStock

Product Details

Place of Origin: Japan

Certification: UL、CSA、EMC

Model Number: IV2、IV3、 IV4

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: $50-$10000

Delivery Time: 3-5Workday

Payment Terms: L/C,D/A,D/P,T/T,Western Union

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Product Details

Product Description

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                                                                                                                                                            Keyence Image Recognition Sensor, Wide FOV Image Recognition Sensor, NG Inspection Photoelectric Proximity Sensors
                      

Type:	Industrial Sensors And Controls	Warranty:	Original Manufacturer's Warranty
Pakage:	Original Pakage	Shipping Term:	International Express（DHL/FEDEX/TNT/UPS/ARAMEX）/Sea Freight / Air Freight / International Special Line
Freight Charge:	For Industrial Equipment (E.G., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/Volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote

Type:	Industrial Sensors And Controls
Warranty:	Original Manufacturer's Warranty
Pakage:	Original Pakage
Shipping Term:	International Express（DHL/FEDEX/TNT/UPS/ARAMEX）/Sea Freight / Air Freight / International Special Line
Freight Charge:	For Industrial Equipment (E.G., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/Volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote

Keyence Image Recognition Sensor AI Auto Recognition Wide FOV For OK/NG Inspection

Keyence Image Recognition Sensor | AI Auto Recognition, Wide FOV, Stable Detection for OK/NG Inspection

Image Recognition Sensor Overview

All-in-one image recognition sensors integrating camera, lighting, and controller. These sensors capture a wide area using surface-based imaging, enabling stable detection even with target position shifts. Advanced models feature AI that automatically performs ideal and stable recognition of workpieces according to the installation environment, supporting reliable OK/NG judgment within large field of view.

Key Advantages

Efficient Deployment: All-in-one design eliminates lens/light matching; AI auto-sets imaging and detection parameters. IV3/IV4 complete basic setup in 15 seconds without expert vision knowledge.
Stable & Robust: Surface-based detection replaces point sensing, ensuring stability despite position shifts. AI suppresses environmental light and workpiece variation for harsh conditions.
Flexible Adaptation: Wide mounting distance and large FOV suit diverse scenarios. IV4 adds position-free detection and high-speed counting for electronics, automotive, and pharmaceuticals.
Easy Operation & Maintenance: Compact amplifier with high-performance CPU; no separate PC required. Supports fast OK/NG registration and remote monitoring for low maintenance costs.

IV4 Series (Built-in AI, High-Speed Detection)

Model	Image Sensor	Resolution	Mounting Distance	Typical Field of View	Light Source	Detection Speed	Communication
IV4-400CA	1/2.9-inch Color CMOS	1280×960	50-400mm	400×300mm at 400mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-400MA	1/2.9-inch Monochrome CMOS	1280×960	50-400mm	400×300mm at 400mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-500CA	1/2.9-inch Color CMOS	1280×960	50-500mm	500×375mm at 500mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-500MA	1/2.9-inch Monochrome CMOS	1280×960	50-500mm	500×375mm at 500mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-600CA	1/2.9-inch Color CMOS	1280×960	50-600mm	600×450mm at 600mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-600MA	1/2.9-inch Monochrome CMOS	1280×960	50-600mm	600×450mm at 600mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-G400CA	1/2.9-inch Color CMOS	1280×960	50-400mm	400×300mm at 400mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-G400MA	1/2.9-inch Monochrome CMOS	1280×960	50-400mm	400×300mm at 400mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-G500CA	1/2.9-inch Color CMOS	1280×960	50-500mm	500×375mm at 500mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-G500MA	1/2.9-inch Monochrome CMOS	1280×960	50-500mm	500×375mm at 500mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-G600CA	1/2.9-inch Color CMOS	1280×960	50-600mm	600×450mm at 600mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-G600MA	1/2.9-inch Monochrome CMOS	1280×960	50-600mm	600×450mm at 600mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-HG400CA	1/2.9-inch Color CMOS	1280×960	50-400mm	400×300mm at 400mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-HG400MA	1/2.9-inch Monochrome CMOS	1280×960	50-400mm	400×300mm at 400mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-HG500CA	1/2.9-inch Color CMOS	1280×960	50-500mm	500×375mm at 500mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-HG500MA	1/2.9-inch Monochrome CMOS	1280×960	50-500mm	500×375mm at 500mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-HG600CA	1/2.9-inch Color CMOS	1280×960	50-600mm	600×450mm at 600mm	Built-in White LED	250 pieces/sec	I/O, Ethernet
IV4-HG600MA	1/2.9-inch Monochrome CMOS	1280×960	50-600mm	600×450mm at 600mm	Built-in White LED	250 pieces/sec	I/O, Ethernet

Controllers: IV4-H30 (Standard Type), IV4-H30F (Learning/Standard Type, supports AI tools), both with touch screen, configurable without PC.

IV3 Series (AI Image Recognition, Wide FOV)

Model	Image Sensor	Resolution	Mounting Distance	Max FOV	Light Source	Detection Speed	Communication
IV3-500CA	1/3-inch Color CMOS	1280×960	50-500mm	2700×2000mm at 3m	Built-in White LED	100 pieces/sec	I/O, Ethernet
IV3-500MA	1/3-inch Monochrome CMOS	1280×960	50-500mm	2700×2000mm at 3m	Built-in White LED	100 pieces/sec	I/O, Ethernet
IV3-600CA	1/3-inch Color CMOS	1280×960	50-600mm	2700×2000mm at 3m	Built-in White LED	100 pieces/sec	I/O, Ethernet
IV3-600MA	1/3-inch Monochrome CMOS	1280×960	50-600mm	2700×2000mm at 3m	Built-in White LED	100 pieces/sec	I/O, Ethernet
IV3-G500CA	1/3-inch Color CMOS	1280×960	50-500mm	2700×2000mm at 3m	Built-in White LED	100 pieces/sec	I/O, Ethernet
IV3-G500MA	1/3-inch Monochrome CMOS	1280×960	50-500mm	2700×2000mm at 3m	Built-in White LED	100 pieces/sec	I/O, Ethernet
IV3-G600CA	1/3-inch Color CMOS	1280×960	50-600mm	2700×2000mm at 3m	Built-in White LED	100 pieces/sec	I/O, Ethernet
IV3-G600MA	1/3-inch Monochrome CMOS	1280×960	50-600mm	2700×2000mm at 3m	Built-in White LED	100 pieces/sec	I/O, Ethernet

Controllers: IV3-H30 (Standard Type), IV3-H30F (Learning Type, AI auto-tuning).

IV2 Series (AI-Assisted, Quick Setup)

Model	Image Sensor	Resolution	Mounting Distance	Field of View	Light Source	Detection Speed	Communication
IV2-G500CA	1/3-inch Color CMOS	752×480	20-500mm	200×150mm at 500mm	Built-in White LED	50 pieces/sec	I/O, Ethernet
IV2-G500MA	1/3-inch Monochrome CMOS	752×480	20-500mm	200×150mm at 500mm	Built-in White LED	50 pieces/sec	I/O, Ethernet
IV2-G150MA	1/3-inch Monochrome CMOS	752×480	20-150mm	60×45mm at 150mm	Built-in White LED	50 pieces/sec	I/O, Ethernet
IV2-G300CA	1/3-inch Color CMOS	752×480	20-300mm	120×90mm at 300mm	Built-in White LED	50 pieces/sec	I/O, Ethernet
IV2-G600MA	1/3-inch Monochrome CMOS	752×480	20-600mm	240×180mm at 600mm	Built-in White LED	50 pieces/sec	I/O, Ethernet

Controllers: IV2-G30 (Standard Type), IV2-G30F (Learning Type).

Typical Applications

Electronics Manufacturing: PCB component presence, pin defects, polarity/label recognition
Automotive Parts: Assembly integrity, thread/snap detection, dimensional compliance
Packaging & Logistics: Missing labels, barcode/OCR reading, box sealing verification
Medical & Food: Syringe/vial defects, capsule counting, package seal integrity

Frequently Asked Questions

Can I use Keyence IV without a PC?

Yes. IV2/3/4 have built-in camera, light, and controller. Set up via the amplifier touchscreen—no PC needed.

My target moves around; will it still detect OK/NG?

Yes. It uses area-based imaging and AI to tolerate position shifts. Just register 1-2 OK samples.

How long does setup take for a new part?

15-60 seconds. AI auto-tunes lighting and detection; no manual parameter tuning.

It's giving wrong OK/NG in bright sunlight. What to do?

Use AI mode (IV3/IV4) to suppress ambient light. Add a simple shade if needed.

Can I connect it to a PLC?

Yes. Standard I/O (NPN/PNP) and Ethernet (TCP/IP, PROFINET, EtherNet/IP) are supported.

What's the max field of view?

IV3 up to ~2700×2000 mm at 3 m; IV4 up to ~460×350 mm at 3 m. Check specs for your model.

Can it read text/barcodes?

Yes. OCR and 1D/2D codes work on labels, laser marks, and engraved surfaces.

Why is the image blurry?

Check focus, distance, and lens smudge. Clean the lens and re-run auto-focus.

Can I use one sensor for multiple stations?

Yes, if they fit in the FOV. Use multi-tool detection to check several points at once.

How to back up settings?

Save to SD card or upload to a PC via the software. Restore in 1 click for line changeover.

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Keyence Image Recognition Sensor AI Auto Recognition Wide FOV For OK/NG Inspection