XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control
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Highlight
EtherCAT bus controller card
,high-performance motion control PLC
,versatile industrial control card
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TypeProgrammable Logic Controller
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WarrantyOriginal Manufacturer's Warranty
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PakageOriginal Pakage
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Shipping TermInternational Express（DHL/FEDEX/TNT/UPS/ARAMEX）/sea Freight / Air Freight / International Special Line
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Freight ChargeFor Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
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Place of OriginChina
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CertificationCE、UL、IEC、RoHS
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Model NumberXLH
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Minimum Order Quantity1
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Price$850- $2350
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Delivery Time3-5workdays
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Payment TermsL/C,D/A,D/P,T/T,Western Union,
XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control
XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control
The XLH EtherCAT Bus Controller features a compact card-type design that saves installation space and enables flexible integration into various industrial control cabinets. Equipped with a high-performance core, it delivers fast data processing speeds and stable EtherCAT bus communication, ensuring precise synchronization of multiple motion axes. This controller is engineered to meet diverse motion control requirements across industries like automated assembly lines, CNC machinery, and robotics, providing reliable, efficient control solutions for complex production scenarios.
Key Features & Advantages
- Compact Card-Type Design: Small footprint saves installation space, enabling flexible integration into various industrial control cabinets. Modular structure allows quick disassembly, assembly, maintenance and upgrading.
- High-Performance Computing Core: Equipped with high-performance processing chip for fast data calculation speed and high-precision synchronous control of multi-axis motion.
- High-Efficiency EtherCAT Bus Communication: Achieves millisecond-level data transmission and device interconnection, supporting multi-node distributed control with stable real-time performance.
- Versatile Motion Control Compatibility: Compatible with multiple motion modes including point-to-point motion, interpolation motion, and speed/torque control for diverse industrial applications.
- Industrial-Grade High Reliability: Uses industrial-grade components with excellent anti-electromagnetic interference and wide temperature resistance for harsh factory environments.
Core Technical Specifications
| Parameter Category | Parameter Item | XLH Series Specifications |
|---|---|---|
| Core Processor | CPU Frequency | 1GHz, High-performance Industrial-grade Processor |
| Program Processing Speed | 0.02-0.05μs/Instruction | |
| User Program Capacity | 2MB (Up to 4MB for Some Models) | |
| Data Storage | FlashROM Power-off Retention | |
| Motion Control Capability | Maximum Controlled Axes | 32 Axes (Synchronization Cycle 1.0ms/32 Axes) |
| Synchronization Cycle | 250μs/4 Axes; 500μs/8 Axes; 1ms/16 Axes; 2ms/32 Axes | |
| Motion Functions | Jogging, Interpolation (Linear/Circular/Helical), Electronic Cam, Synchronous Following | |
| Electronic Cam | Up to 64 Cam Table Instances, Max. 65535 Key Points Per Table | |
| EtherCAT Bus | Maximum Bus Nodes | 32 Nodes, Compatible with EtherCAT Protocol Slave Devices |
| Synchronization Method | Distributed Clock (DC) with Microsecond-level Synchronization Accuracy | |
| Communication Rate | 100Mbps (100BASE-TX) | |
| I/O & Expansion | Basic I/O Points | 24/32 Points (12/14 Inputs, 12/16 Outputs) |
| Expansion Capability | 16 Right-side Expansion Modules + 1 Left-side ED Module | |
| High-speed Counting | Max. 200kHz for Single-phase, Max. 100kHz for AB-phase | |
| Communication Interfaces | Standard Interfaces | 1×RS232, 1×RS485, 2×RJ45 (Including 1 EtherCAT Port) |
| Supported Protocols | Modbus-TCP, TCP/IP, EtherCAT | |
| Physical & Environmental | Dimensions (Card-type) | Approx. 83.6×111.5×85mm (For 32-axis Model) |
| Operating Temperature | 0-55℃, No Condensation | |
| Humidity Range | 5%-95% (Non-condensing) | |
| Protection Class | IP20 | |
| Insulation Voltage | DC 500V, Insulation Resistance ≥2MΩ |
XLH Series Model Comparison
| Model No. | Core Processor | Max Controlled Axes | Basic I/O Configuration | Synchronization Cycle | User Program Capacity | Key Features | Target Applications |
|---|---|---|---|---|---|---|---|
| XLH-16A08 | 800MHz Industrial CPU | 16 Axes | 16 Inputs / 8 Outputs | 1ms/16 Axes | 2MB | Compact card design, cost-effective, basic interpolation & electronic cam | Small-scale automated assembly lines, packaging machinery |
| XLH-24A16 | 1GHz High-performance CPU | 24 Axes | 24 Inputs / 16 Outputs | 1.5ms/24 Axes | 3MB | High-speed EtherCAT communication, multi-protocol support, strong anti-interference | CNC engraving machines, material handling robots |
| XLH-32A32 | 1.2GHz High-end Industrial CPU | 32 Axes | 32 Inputs / 32 Outputs | 2ms/32 Axes | 4MB | Ultra-high precision distributed clock synchronization, 64 cam table instances | High-precision CNC machining centers, multi-axis robotic workstations |
Installation & Operation Guidance
Common Installation Issues
Controller fails to start after powering on at overseas factory
Likely voltage mismatch. Domestic devices are designed for 380V, but many countries use 220V industrial power. Use a 3-phase 220V-to-380V step-up transformer to avoid undervoltage protection or power module damage.
EtherCAT bus devices disconnect intermittently with frequent data packet loss
Keep control cables at least 10cm away from high-power equipment. Ensure all devices share a single star grounding point with the controller's dedicated grounding terminal tightly connected to prevent electromagnetic interference.
Local inspections reject equipment due to certification standards
Confirm device has required regional certifications (CE for EU, UL 508 for US). Prepare certification documents in advance and complete supplementary tests if needed to avoid project delays.
Controller overheats and crashes in tropical environments
Ensure operating temperature stays within 0-55℃ range. Install cooling fans or heat sinks if no air conditioning. Maintain proper ventilation and avoid sealed cabinets. Regular dust cleaning prevents heat dissipation blockage.
Technical Operation Solutions
EtherCAT bus fails to connect with servo drives during commissioning
Verify servo's EtherCAT ID matches XDPPro configuration. Use shielded twisted pair cables with proper grounding. Confirm third-party servos support CoE (CANopen over EtherCAT) protocol.
PLC reports power supply errors despite correct 24VDC voltage
Add stabilized DC power supply to handle voltage fluctuations common in overseas grids. Ensure power cables are sufficiently thick to prevent voltage drop over long runs.
Program downloads but motion control functions don't work
Activate motion control license and input actual axis parameters (acceleration, soft limits). Set correct EtherCAT cycle time (1ms for 16+ axes) to prevent motion lag.
Can't connect to PLC remotely for troubleshooting
Ensure factory firewall allows XDPPro communication port (port 502 for Modbus-TCP). Set up VPN connection for dynamic IP environments. Use industrial Ethernet instead of Wi-Fi for stable remote access.
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