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XDH EtherCAT Bus Controller: Ultra-Fast Speed & Rock-Solid Stability for Diverse Automation Needs

Product Details

Place of Origin: China

Certification: CE、UL、RoHS、CSA、KC、UKCA、LR

Model Number: XDH-104C、XDH-108A、XDH-116H、XDH-124X

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: $380 - $ 980

Delivery Time: 3-5workdays

Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram

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Highlight:

XINJE XDH EtherCAT controller

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EtherCAT bus PLC controller

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industrial automation EtherCAT controller

Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
XDH EtherCAT Bus Controller: Ultra-Fast Speed & Rock-Solid Stability for Diverse Automation Needs
The XDH EtherCAT Bus Controller is a high-performance industrial automation core designed to meet the diverse demands of modern manufacturing lines. Boasting ultra-fast data transmission speeds and rock-solid operational stability, it leverages the advanced EtherCAT protocol to ensure real-time, low-latency communication between connected devices. Whether for high-speed motion control, complex process automation, or flexible production system integration, this controller delivers consistent, reliable performance that minimizes downtime and maximizes efficiency.
Product Features & Core Advantages
Core Features
  • High-Speed EtherCAT Bus Communication: Equipped with native EtherCAT protocol supporting nanosecond-level data transmission and real-time synchronization for ultra-low-latency device linkage in high-speed motion control and complex automation scenarios.
  • Industrial-Grade Stable Operation Performance: High anti-interference hardware design with redundant protection mechanism, operating stably in -20℃ to 60℃ temperature range, resisting voltage fluctuations and electromagnetic interference for 24/7 continuous operation.
  • Flexible Adaptation to Diverse Needs: Compatible with multi-brand servos, sensors, frequency converters and other industrial equipment. Supports customized I/O expansion and modular configuration for various industry applications.
  • Simple & Efficient Integration & Debugging: User-friendly programming software and diagnostic tools supporting one-click configuration import and online fault troubleshooting to reduce technical thresholds and deployment cycles.
Core Advantages
  • Leading Performance & Doubled Efficiency: Improves data transmission efficiency by over 30% compared to traditional bus controllers, accelerating production line beats and enhancing equipment processing accuracy.
  • Stable & Reliable, Cost Reduction & Efficiency Improvement: Industrial-grade protection reduces equipment failures and downtime, cutting maintenance costs and ensuring continuous production line operation.
  • High Compatibility & Flexible Expansion: Breaks brand and equipment barriers, accessing various industrial components without additional adaptation modules for flexible production line transformation.
  • High Cost-Effectiveness & Fast ROI: Delivers performance comparable to high-end brands at competitive cost, simplifying integration for small and medium-sized manufacturing enterprises.
Technical Specifications
Parameter Category Details
Bus Protocol Native EtherCAT, supports CoE (CANopen over EtherCAT), SoE (Servo over EtherCAT), AoE (ADS over EtherCAT)
Communication Performance Data transmission latency: ≤ 100ns; Max network nodes: 64; Communication baud rate: 100 Mbps full-duplex
CPU Performance 32-bit industrial-grade CPU, clock frequency ≥ 1.2 GHz; Supports multi-task parallel processing
I/O Interface Digital input: 32 channels; Digital output: 32 channels; Analog input: 8 channels (12-bit resolution); Analog output: 4 channels (12-bit resolution); Expansion interface: 2* EtherCAT ports, 1* RS-485, 1* Ethernet port
Operating Environment Working temperature: -20℃ ~ 60℃; Storage temperature: -40℃ ~ 85℃; Humidity: 5% ~ 95% (non-condensing); Anti-interference: Complies with IEC 61000-4 electromagnetic compatibility standards
Power Supply Input voltage: 24 VDC (±10% tolerance); Power consumption: ≤ 15 W
Mechanical Specifications Installation: DIN rail mounting (35mm); Dimensions: 120mm * 80mm * 60mm; Protection grade: IP20
Programming Support Compatible with IEC 61131-3 standard (LD, FBD, ST, SFC, IL); Supports online programming, debugging and monitoring
Model Comparison
Model Core Configuration Application Scenarios Overseas Certifications Remarks
XDH-104C 4-axis EtherCAT bus control, 32 DI/32 DO channels, 8 AI/4 AO channels (12-bit resolution), supports CoE/SoE protocols Small-scale automation equipment, simple production line control CE, UL, RoHS Compact design, cost-effective entry-level model
XDH-108A 8-axis real-time synchronous control, 64 DI/64 DO channels, 16 AI/8 AO channels (16-bit resolution), supports multi-task parallel processing Mid-range precision manufacturing CE, UL, CSA, KC Enhanced performance, compatible with multi-brand servo drives
XDH-116H 16-axis complex motion control, supports electronic cam/gearing functions, 2 extended EtherCAT ports, redundant protection design High-end automated production lines CE, UL, ATEX, IECEx Industrial-grade high stability, suitable for hazardous location applications
XDH-124X 24-axis full-function control, integrated IIoT data acquisition module, supports remote monitoring & diagnosis, wide temperature range (-40℃~70℃) operation Large-scale smart manufacturing systems CE, UL, UKCA, LR Flagship configuration, meets Industry 4.0 upgrading needs
Industry Applications
  • Automotive Manufacturing: High-speed assembly lines, precision motion control for robotic arm part transfer and body painting line synchronization with ultra-low latency for multi-device coordination.
  • 3C Electronics Production: Smartphone/PCB assembly lines, chip packaging equipment, and precision testing stations with flexible I/O expansion for frequent product model changes.
  • Lithium Battery & New Energy Equipment: Lithium battery pole piece cutting machines, cell stacking lines, and energy storage system assembly stations with high-axis synchronous control capability.
  • Packaging Machinery: High-speed food packaging lines, beverage filling machines, and pharmaceutical blister packaging equipment with fast response for high beat requirements.
  • Material Handling & Logistics Automation: Automated guided vehicle (AGV) fleet control, warehouse conveyor sorting systems, and palletizing robot workstations with multi-node network connection.
  • Industrial Robot & Collaborative Robot Systems: Core controller for small-to-medium cobot workstations and multi-robot collaborative production lines with multi-brand servo compatibility.
  • Plastic & Rubber Machinery: Injection molding machines, extrusion lines, and rubber vulcanizing equipment ensuring consistent mold clamping and material injection precision.
Frequently Asked Questions
Q1: After on-site wiring overseas, the controller fails to establish EtherCAT communication with servo drives, and the indicator keeps showing errors. How to troubleshoot?
A: Check two key points first. Confirm that industrial-grade twisted shielded cables are used with proper grounding. Verify if there is a node address conflict and ensure a terminal resistor is connected at the end of the bus to avoid signal reflection.
Q2: When used in European and American factories, the controller frequently triggers a "voltage abnormality" alarm, even though the input is clearly 24VDC. Why?
A: Install a voltage stabilizing filter module at the controller's power input terminal or equip it with a redundant power supply to handle grid fluctuations. Also confirm that power cable polarity is correct.
Q3: In high-temperature Southeast Asian factories, the controller crashes after running for a few hours, but works again after cooling down. Is this a quality issue?
A: Install the controller near the air vent of the control cabinet and avoid placing it with high-power equipment. For extremely high temperatures, install exhaust fans or coolers in the control cabinet.
Q4: Overseas customers want to connect the controller to their local MES system, but the communication protocols are incompatible. What should be done?
A: Use the controller's AoE protocol for direct connection to mainstream MES systems, or use the Ethernet port with Modbus TCP protocol - the supporting software has ready-made configuration templates.
Q5: In European factories with strict explosion-proof requirements, are there any special installation precautions for the controller?
A: Only the ATEX-certified XDH-116H model is allowed for use in explosion-proof areas. Use explosion-proof cable glands and ensure the control cabinet has matching protection level.
Q6: After overseas installation, the controller's real-time clock does not match the local time zone, causing confusion in production report timestamps. How to adjust it?
A: Enter system settings via programming software and select the local time zone from the preset list. Enable NTP network time synchronization function for automatic time updates.
Q7: In South American factories, the controller's I/O signals are falsely triggered after running for a period of time. What is the cause?
A: Provide separate grounding for the controller using a grounding wire with cross-sectional area ≥ 2.5mm² and ensure grounding resistance < 4Ω. Use shielded cables for analog input channels with single-end grounding.
Product Certification & Quality Assurance
Global Compliance Certifications
  • CE Certification: Complies with EU Low Voltage Directive and Electromagnetic Compatibility Directive for legal sales in EU member states and EEA regions.
  • UL Certification: Meets UL 508 industrial control equipment safety standards for North American markets.
  • CSA Certification: Conforms to Canadian Standards Association safety requirements for Canadian market access.
  • ATEX/IECEx Certification (XDH-116H Model Exclusive): Allows use in Zone 2 hazardous locations for chemical, petroleum, and pharmaceutical industries.
  • UKCA Certification: Complies with UK market access requirements post-Brexit.
  • RoHS Certification: Free of 10 restricted hazardous substances, meeting global environmental protection standards.
Rigorous Quality Assurance System
Full-Process Quality Control: All core components undergo 100% incoming electrical performance and appearance checks. Each controller undergoes 72-hour high-temperature aging tests, vibration resistance tests, and electromagnetic interference tests. Final inspection includes EtherCAT communication stability, I/O signal accuracy, and power supply adaptability testing.
Reliable After-Sales Guarantee: 2-year free warranty for all overseas customers with free repair or replacement for non-human factor damages. Localized technical support through authorized distributors in Europe, North America, and Southeast Asia with on-site installation guidance and maintenance services within 48 hours.