XA Series: All-in-One Intelligent Controllers for Industrial Automation
The XA Series stands as a highly integrated, all-in-one intelligent industrial controller engineered to streamline complex automation workflows across global manufacturing facilities. Combining advanced control logic, seamless connectivity, and user-friendly programming capabilities in a compact, durable unit, it eliminates the need for multiple standalone components, reducing system complexity and installation costs. Ideal for applications ranging from packaging lines and assembly processes to automotive and electronics manufacturing, the XA Series delivers reliable, high-performance operation 24/7, empowering factories to boost production efficiency, minimize downtime, and achieve flexible, scalable industrial automation upgrades with ease.
Product Features
- Integrated All-in-One Design: Compact structure integrating logic control, motion control, and data processing functions; eliminates the need for additional expansion modules and reduces equipment footprint.
- Intelligent Operation & Maintenance Capabilities: Built-in fault self-diagnosis, predictive maintenance, and remote monitoring functions; supports real-time data collection and analysis to help users grasp equipment status in time.
- Flexible Programming & Compatibility: Compatible with mainstream industrial communication protocols (Modbus, Ethernet/IP, PROFINET, etc.); supports multiple programming languages, and can be seamlessly integrated with existing factory automation systems.
- High-Speed & High-Precision Control Performance: Equipped with high-speed input/output ports, which can respond to field signals quickly; it has excellent motion control accuracy and is suitable for complex process control scenarios.
- Stable & Durable Industrial Grade Hardware: Adopts industrial grade components, with strong anti-interference ability; it can operate stably for a long time in harsh environments such as high temperature, high humidity and strong electromagnetic interference, and supports 7×24 hours of continuous work.
Product Advantages
- Lower System Construction Cost: The all-in-one design reduces the purchase cost of additional modules, wiring cost and installation space cost; the simplified system structure also shortens the debugging cycle and reduces the later maintenance cost.
- Improve Production Efficiency & Flexibility: High-speed control performance shortens the equipment response time and improves the production beat; flexible expansion and compatibility support rapid line transformation and realize multi-variety small-batch production.
- Reduce Downtime Risks: Intelligent fault diagnosis and remote monitoring functions can detect potential problems in advance, reduce unplanned downtime; simple maintenance process can quickly restore equipment operation and minimize production loss.
- Easy to Deploy & Operate: User-friendly programming interface reduces the learning threshold for technicians; the plug-and-play design and standardized communication protocol can realize quick connection with other equipment, reducing the difficulty of system integration.
- High Cost-Effectiveness & Strong Scalability: It has the performance comparable to high-end controllers, but the price is more competitive; it supports function expansion through optional accessories, which can meet the growing automation needs of enterprises.
Core Technical Specifications
| Parameter Category |
Specific Parameter Item |
Specification |
| Core Processor |
Processor Architecture |
Intel X86 (J6412 quad-core 2.0GHz / Celeron 1.5GHz optional; Core i7 for high-end models) |
|
Computing Performance |
LD Bit instruction: 1.99ns; MovDouble instruction: 4.95ns; Double-precision floating point: 5.5ns |
|
Operating System |
Dual-system support (Windows/Linux optional); Hypervisor virtualization compatible |
| Memory & Storage |
RAM |
DDR4 4GB as standard, scalable for high-end models |
|
Storage |
128GB M.2 SSD (expandable); Sufficient capacity for program and data storage |
| Motion Control |
Maximum Axis Count |
Supports 256-axis EtherCAT motion control with 1ms synchronization cycle for 256 axes |
|
Control Functions |
Compatible with single-axis, axis group, electronic cam, flying shear, CNC, robot and other complex algorithms; Control accuracy up to 250-500μs |
|
High-Speed I/O |
4 channels of 200KHz high-speed counting + 4 channels of 200KHz pulse output; Encoder access supported |
| Input/Output (I/O) |
Digital I/O |
12 inputs & 12 outputs as standard (NPN/PNP compatible), transistor output; Remote I/O expansion supported |
|
Analog I/O |
Optional expansion modules available for industrial sensors and actuators |
| Communication Interfaces |
Ethernet Ports |
3-4 Gigabit Ethernet ports; Supports EtherCAT, TCP/IP, Modbus TCP |
|
Serial Ports |
1-2 RS232/RS485 ports each; Modbus RTU supported |
|
Expansion Interfaces |
2×USB2.0, 2×USB3.0; DP/HDMI display interface (max 4096×2160@60Hz) |
| Programming & Compatibility |
Programming Platform |
XS Studio; Supports IEC 61131-3 (LD/ST/FBD/IL/SFC); Compatible with C++/C#/LabVIEW |
|
Protocol Support |
OPC UA, Ethernet/IP, PROFINET and other mainstream industrial protocols |
| Environment & Reliability |
Operating Temperature |
-5℃~55℃ (-20℃~55℃ for some models) |
|
Operating Humidity |
5% - 95%RH (non-condensing); IP20 protection grade; 7×24h continuous operation supported |
|
Certifications |
CE certified, compliant with industrial safety standards |
| Physical Specifications |
Dimensions (mm) |
Compact model: 61.6×172×125; Standard model: 66×236×165 |
|
Power Supply |
DC24V industrial power supply; Built-in UPS for power-off data retention |
Xinje XA Series Overseas Full Model List
| Series |
Model |
Core Positioning |
Key Configuration Differences |
Application Scenarios |
| XA Series (Industrial Intelligent Controller, X86 Architecture) |
XA-310 |
Entry-level X86 intelligent controller |
Intel Celeron 1.5GHz, 4GB DDR4, 128GB SSD, 256-axis EtherCAT, 12 inputs & 12 outputs |
Small-scale automation production lines, basic motion control |
|
XA-520 |
Standard X86 intelligent controller |
Intel J6412 quad-core 2.0GHz, 8GB DDR4, 256GB SSD, 256-axis EtherCAT, 1ms synchronization cycle |
Medium-sized production lines, multi-axis linkage (e.g., packaging, electronic assembly) |
|
XA-530 |
High-performance X86 intelligent controller |
Intel Core i3, 8GB DDR4, 512GB SSD, 256-axis EtherCAT, supports robot/CNC algorithms |
Complex motion control (e.g., lithium battery, photovoltaic equipment) |
|
XA-550 |
Flagship X86 intelligent controller |
Intel Core i7, 16GB DDR4, 1TB SSD, 256-axis EtherCAT, high-precision synchronization (250μs) |
High-end manufacturing, robot workstations, precision machining |
Key Overseas Industries & On-Site Scenarios
- Lithium-ion Battery Manufacturing (High Growth in Europe, North America, Southeast Asia)
Typical Scenarios: Winding machines, liquid injection machines, cell stacking equipment, module assembly lines.
How It Works: XA-530/XSA530 handles 256-axis EtherCAT synchronization (500μs cycle) for precise tension control during electrode winding. It integrates machine vision to check tab alignment (accuracy ±0.05mm), cutting the need for separate vision controllers. XSA550 even runs battery formation/grading algorithms directly, replacing expensive specialized controllers and saving 30%-40% on system costs.
Why It Fits: Perfect for gigafactory expansion where multi-axis precision and cost-efficiency matter most.
- 3C Electronics Assembly (Big Demand in Mexico, Vietnam, Malaysia)
Typical Scenarios: High-speed SMT pick-and-place machines, PCB inspection lines, phone case cutting/trimming equipment.
How It Works: XSA520-W/L syncs 16+ axes for component placement (cycle time 1ms) and connects to industrial cameras via Ethernet for real-time defect checks. XA-310 is a budget-friendly pick for small contract manufacturers running basic testing stations, as it supports 128-axis motion without overspending.
Why It Fits: Meets the need for fast changeovers between product models and tight integration with existing factory networks (EtherCAT+OPC UA).
- Solar PV Equipment (Hot in Middle East, Europe, Australia)
Typical Scenarios: Wafer slicers, cell stringers, module laminators, tracker control systems.
How It Works: XA-550 uses Core i7 power to run CNC-like algorithms for solar cell cutting, keeping edge precision within ±0.02mm. XSA330-L (Linux) runs 24/7 in desert-grade enclosures, managing tracker tilt angles and communicating with weather stations via Modbus TCP. It cuts down on external IPCs, streamlining the system.
Why It Fits: Aligns with the push for local PV manufacturing and the demand for reliable, low-maintenance controllers in remote solar farms.
- Packaging & Printing (Steady Demand Globally)
Typical Scenarios: High-speed labelers, flexible packaging machines, gravure printing presses, carton folder-gluers.
How It Works: XSA520 supports electronic cam and flying shear functions, syncing the printing roller with the web feed (no more misalignment). XA-520 integrates HMI and motion control in one unit, so operators can tweak speeds and job parameters on-the-fly without switching devices. It's a hit with small-to-medium converters tired of complicated multi-device setups.
Why It Fits: Cuts downtime during job changes and slashes system integration costs by 25% vs. traditional PLC + HMI combos.
- Material Handling & Logistics Automation (Booming in North America, Europe)
Typical Scenarios: AGV fleets, conveyor sorting systems, warehouse palletizing robots.
How It Works: XSA550-W runs AGV fleet management algorithms natively, coordinating 50+ vehicles with sub-100ms latency. XA-310 acts as a local controller for conveyor zones, linking to the main system via EtherCAT and handling 12 digital I/Os for sensor/actuator control.
Why It Fits: Works seamlessly with OPC UA to connect to WMS/MES, which is exactly what 3PLs and e-commerce warehouses need.
- Metal Fabrication & Machine Tools (Strong in Germany, Italy, Turkey)
Typical Scenarios: CNC lathes, laser cutting machines, sheet metal bending presses.
How It Works: XA-530/XSA550 runs CNC code directly (supports G-code) and syncs the laser head with the worktable (250μs cycle) for clean, precise cuts. Linux-based XSA models offer enhanced data security, which is a must for job shops handling sensitive part files.
Why It Fits: Replaces costly traditional CNC controllers at a fraction of the price while keeping the same precision and programming flexibility.
- Food & Beverage Processing (Steady in EU, North America, Japan)
Typical Scenarios: Bottle filling lines, candy wrapping machines, dairy packaging systems.
How It Works: XSA330-W controls 16 I/Os for filling valves and syncs with servo drives for label application (speed up to 600 bottles/min). Its Windows system makes it easy to log batch data and link to food safety traceability software. XA-520 handles multi-lane packaging lines, keeping all lanes in sync to avoid jams.
Why It Fits: CE-certified for food-safe environments and supports quick recipe changes for seasonal products.
Quick Sizing Guide
| Model |
Best For |
Typical Overseas Client Type |
| XA-310/XSA330 |
Basic motion, cost-sensitive lines |
Small workshops, startup manufacturers |
| XA-520/XSA520 |
Medium-scale multi-axis lines |
Mid-size OEMs, contract packagers |
| XA-530/XSA530 |
Complex motion, vision integration |
Large component makers, solar panel factories |
| XA-550/XSA550 |
High-end CNC/robot projects |
Automotive suppliers, battery gigafactories |
Common Installation & Operation Q&A
Q1: Just unboxed and powered on, the controller won't light up and can't connect to the computer. What's wrong?
A: It's almost always a power supply issue. Don't plug it directly into local sockets--voltage standards vary overseas! The entire XA/XSA series runs on DC24V industrial power supply. First, use a certified switching power supply, and double-check the positive/negative polarity (reverse connection will trigger protection). Also, ensure power terminals are tightly fastened. For Europe and North America, grounding is mandatory--poor grounding can also cause power failures.
Q2: Keeps disconnecting or having high latency when connecting to the factory's EtherCAT network. How to fix it?
A: Check two key points first:
1. Use industrial-grade shielded twisted-pair cables --regular network cables can't resist interference from inverters or welders on the production floor.
2. IP address conflict is another common culprit. Overseas factories often use fixed IP segments; change the controller's default IP to match the main station's network segment. Set the synchronization cycle to 1ms (for up to 256 axes) to boost stability. Pro tip: Linux-based XSA models have better anti-interference performance for harsh industrial environments.
Q3: Can't install the programming software XS Studio on overseas computers running English Windows 10/11.
A: No need to change the system language--install the Chinese version directly! The main issue is missing the Microsoft .NET Framework 4.8 runtime. Download it from the official Microsoft website first, then run the installer as an administrator. Also, install the software in an English-only file path (e.g., D:XS_Studio) instead of Chinese paths like "My Documents"--this fixes 90% of compatibility issues.
Q4: The controller freezes after running for a while, especially in summer. What's causing this?
A: Heat dissipation is the core problem! The XA/XSA series has an IP20 rating--it can't be placed in dusty, high-temperature areas without protection. Many overseas workshops lack air conditioning, so mount the controller in an electrical cabinet with a cooling fan and keep the cabinet temperature below 55℃. Also, avoid overloading the device--don't run too many background programs when operating 256 axes at full load; leave enough processing resources for core tasks.
Q5: Trying to connect to the customer's OPC UA system, but there's a protocol compatibility issue.
A: All XA/XSA models natively support OPC UA--no extra modules needed! Here's the fix:
1. Enable the OPC UA server in the controller settings.
2. Add the server address to the customer's upper-level software (e.g., Siemens WinCC, Rockwell FactoryTalk).
3. Check the "Secure Connection" option--European and North American customers have strict data security requirements; skipping this step will cause connection failures. Use UA TCP protocol instead of the outdated OPC DA for better compatibility.
Q6: Overseas after-sales support is slow --how can I troubleshoot common faults myself?
A: Use the controller's built-in fault self-diagnosis function! Open the "Diagnostic Log" in XS Studio--it clearly identifies issues like I/O errors, communication failures, or power supply problems. For example:
- "EtherCAT Slave Lost" -> Check cable connections or slave device status.
- "I/O Input Abnormal" -> Inspect sensor wiring. Also, download the English version of the troubleshooting manual from Xinje's overseas official website--it covers 80% of common on-site problems.
Q7: European customers require CE certification. The controller itself is CE-certified, but do the expansion modules need certification too?
A: Absolutely! The XA/XSA main unit has CE certification, but all expansion I/O modules and communication modules must have corresponding CE certificates as well. When purchasing, specify that you need the "overseas certified package"--don't use domestic-only modules, or the customer will face customs clearance issues. Additionally, ensure wiring complies with EU LVD (Low Voltage Directive) standards, and always secure the grounding terminal tightly.
Certification
| Certification Type |
Applicable Regions |
Core Functions |
Typical Application Scenarios |
| CE Certification (LVD + EMC) |
EU, Middle East, Southeast Asia |
Complies with Low Voltage Directive and Electromagnetic Compatibility Directive; mandatory for EU market access |
Machinery manufacturing, packaging lines, solar PV production; withstands high interference from inverters/welders |
| UL Certification |
North America (USA, Canada) |
Meets North American industrial safety standards; passes rigorous tests on short-circuit, overload, and insulation performance |
Auto parts manufacturing, food processing; fits high-safety requirements of North American factories |
| FCC Certification |
USA, Canada, most Latin American countries |
Controls electromagnetic radiation; ensures no interference with surrounding communication equipment |
Electronics manufacturing, 3C product assembly; suitable for production lines with multiple communication devices |
| CNAS Laboratory Accreditation (ILAC Mutual Recognition) |
Most ILAC member countries/regions |
Test reports are internationally recognized; shortens certification cycles for overseas projects |
Custom export projects, third-party inspection and acceptance; reduces costs of repeated testing |
