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XSF5 Series Blade Controllers: Superior Choice for Mid-Size & Small Motion Control in Advanced Manufacturing

Product Details

Place of Origin: China

Certification: CE、 UL、PSB 、 IEC、CCC

Model Number: XSF5-A16、XSF5-A32、XSF5-A64、XSF5-A128

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: $ 500- $ 2000

Delivery Time: 3-5workdays

Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram

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Highlight:

XINJE XSF5 blade controllers

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industrial PLC motion control

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small motion control controllers

Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
XSF5 Series Blade Controllers: Superior Choice for Mid-Size & Small Motion Control in Advanced Manufacturing
XSF5 Series Blade Controllers
The XSF5 Series Blade Controllers stand as the superior choice for mid-size and small motion control applications in advanced manufacturing, delivering a perfect blend of compact design, high precision, and robust industrial-grade performance. Engineered to tackle complex production processes with ease, these blade-type controllers integrate seamlessly into existing PLC systems, supporting multi-axis synchronization and real-time data processing to optimize workflow efficiency. Ideal for industries with intricate operational demands—from electronics assembly to precision machining—they offer reliable, cost-effective control solutions that scale with the dynamic needs of modern smart factories.
Product Features
  • Compact blade-type design enabling space-saving installation in constrained industrial setups
  • High-precision multi-axis motion synchronization, supporting up to 8 axes for complex motion sequences
  • Seamless integration with mainstream PLC systems and industrial communication networks
  • Real-time data processing and rapid response capabilities tailored for intricate manufacturing processes
  • Industrial-grade durability with IP20 protection rating and wide operating temperature range from -20°C to 60°C
  • User-friendly programming interface fully compliant with IEC 61131-3 global standards
Product Advantages
  • Tailored optimization for mid-size and small motion control scenarios, eliminating unnecessary over-spec costs
  • Boosts production efficiency by 20% via precise motion regulation and minimized equipment downtime
  • Flexible scalability to adapt to the evolving demands of advanced manufacturing applications
  • Low maintenance requirements ensure long-term operational reliability and reduced lifecycle costs
  • Ideal solution for complex industries with strict process standards, including electronics assembly, precision machining, and automated packaging
Core Technical Specifications
Parameter Category XSF5‑A32 (32‑Axis Model) XSF5‑A64 (64‑Axis Model)
Motion Control 32 axes (EtherCAT bus)
Multi‑axis synchronization cycle: 2 ms/32 axes
Supports linear/circular/helical interpolation, cam synchronization, and electronic gearing
64 axes (EtherCAT bus)
Multi‑axis synchronization cycle: 4 ms/64 axes
Same interpolation & synchronization functions as A32
Processing & Memory 1.2 GHz dominant frequency
32 MB program memory
Compliant with IEC 61131‑3, PLCopen motion control standards
1.2 GHz dominant frequency
32 MB program memory
Same programming standards compliance
Power & Installation Power supply: DC 24 V (via XF power module)
Blade‑type slim design
IP20 protection class
Operating temp: -20°C to 60°C
Storage temp: -40°C to 85°C
Relative humidity: 10%-95% RH (non‑condensing)
Same as XSF5‑A32
Communication Interfaces 1× Ethernet (TCP/IP, Modbus TCP, OPC UA)
1× EtherCAT (switchable with Ethernet)
1× Dedicated EtherCAT
1× RS485 (Modbus RTU)
1× CAN (CANopen)
1× Type‑C (debugging)
Same as XSF5‑A32
Expansion Capability Supports up to 32 XF expansion modules
High‑speed backplane bus for fast module data exchange
Firmware over‑the‑air (OTA) update
Same as XSF5‑A32
Key Functionalities Real‑time data processing & rapid response
Slip switch for emergency stop without power off
Supports firmware self‑update for main/expansion units
Same as XSF5‑A32
XSF5 Series Blade Controllers - Complete Model Chart
Model Motion Control Capability Core Processing Program Memory Communication Interfaces Expansion Capacity Protection & Environment Key Features Target Applications
XSF5-A16 16 axes (EtherCAT bus)
Synchronization cycle: 1 ms/16 axes
Supports electronic gear, electronic cam, linear interpolation
Arm® Cortex®-R52
800 MHz
32 MB 1× Ethernet (TCP/IP, Modbus TCP, OPC UA)
1× EtherCAT (switchable)
1× Dedicated EtherCAT
1× RS485 (Modbus RTU)
1× CAN (CANopen)
1× Type-C (debugging)
Up to 16 XF expansion modules
High-speed backplane bus
IP20 protection class
Operating temp: -20°C to 60°C
Storage temp: -40°C to 85°C
10%-95% RH (non-condensing)
Entry-level cost-effective option
IEC 61131-3 compliant
Firmware OTA update
Small-scale automation
Basic pick-and-place systems
Simple conveying & positioning
XSF5-A32 32 axes (EtherCAT bus)
Synchronization cycle: 2 ms/32 axes
Adds circular/helical interpolation, cam synchronization
Arm® Cortex®-R52
1.2 GHz
32 MB Same as XSF5-A16 Up to 32 XF expansion modules
High-speed backplane bus
Same as XSF5-A16 Standard performance model
Real-time data processing
Emergency stop slip switch
Mid-size motion control
Electronics assembly lines
Precision machining (small batches)
XSF5-A64 64 axes (EtherCAT bus)
Synchronization cycle: 4 ms/64 axes
Full advanced motion functions + virtual axis control
Arm® Cortex®-R52
1.2 GHz
64 MB 2× Ethernet (TCP/IP, Modbus TCP, OPC UA)
2× Dedicated EtherCAT
1× RS485 (Modbus RTU)
2× CAN (CANopen)
1× Type-C (debugging)
Up to 32 XF expansion modules
1× CPU expansion slot (WiFi/4G optional)
Same as XSF5-A16 Enhanced multi-axis synergy
PROFINET on TSN support
Higher data processing throughput
Large-scale automated production
Complex trajectory machining
Multi-station integrated lines
XSF5-A128 128 axes (EtherCAT bus)
Synchronization cycle: 8 ms/128 axes
Supports 2D/3D interpolation + redundant control
Arm® Cortex®-R52
1.5 GHz
128 MB 4× Ethernet (TCP/IP, Modbus TCP, OPC UA)
4× Dedicated EtherCAT
2× RS485 (Modbus RTU)
2× CAN (CANopen)
1× Type-C (debugging)
Up to 64 XF expansion modules
2× CPU expansion slots (fiber/5G optional)
IP20 protection class
Operating temp: -40°C to 70°C
Storage temp: -40°C to 85°C
10%-95% RH (non-condensing)
Flagship high-performance model
PROFINET on TSN dual ring network
CPU module redundancy
Large laser cutting equipment
High-end precision assembly lines
Critical process control systems
Application Areas
  • Automotive Components Manufacturing (Primary Markets: North America & Mexico) - Delivers precise multi-axis motion synchronization, keeping tolerances within 0.1mm for welding and stamping processes while cutting model changeover time to under 5 minutes.
  • Electronics & 3C Manufacturing (Key Markets: Southeast Asia & Europe) - High-precision multi-axis control minimizes placement errors to the micron level, significantly lowering defect rates and seamlessly integrating with AOI inspection equipment.
  • Furniture & Woodworking Machinery (Core Market: Europe) - Enables high-speed processing of 40 components per minute while ensuring accurate positioning for vertical drilling and horizontal pin insertion.
  • Packaging & Printing (Global Markets, Focus on Europe & North America) - High-speed synchronization capability enables seamless connection between labeling, grouping, and printing processes with software-adjustable specifications.
  • Precision Machine Tools & Processing Equipment (Global High-End Markets) - Multi-axis linkage control accurately executes complex trajectories like helical and circular paths with wide temperature tolerance for harsh workshop environments.
Common Installation & Operation Issues
Q1: The controller fails to establish communication with the existing PLC system after installation. What could be the problem?
A: First, check if the EtherCAT/PROFINET baud rate matches the master station. Second, confirm the node address configuration - the XSF5 needs to be manually assigned a unique address. Third, verify the protocol version for stable connection.
Q2: The multi-axis synchronization accuracy is off (error > 0.2mm) during high-speed operation. How to fix it?
A: First, check the synchronization cycle setting - for 32-axis applications, set to 2ms. Second, inspect cable routing - separate EtherCAT cables from high-voltage power lines. Third, update to the latest firmware version.
Q3: The controller triggers an over-temperature alarm frequently in tropical regions. Is it a hardware defect?
A: Ensure proper installation clearance - leave at least 5cm space above and below for heat dissipation. Avoid mounting near heat sources and consider using low-power expansion modules for light-load applications.
Q4: The controller can't be recognized by the local debugging software, and the Type-C port shows no response. What should I do?
A: Check computer OS version compatibility, confirm USB port is not blocked by IT policies, and avoid using cheap third-party Type-C cables that lack data transmission functions.
Q5: The controller works fine during the day but crashes intermittently at night. What's the root cause?
A: Install a surge protector (SPD) between the controller and power supply. Check grounding resistance - must be less than 4 ohms. Enable undervoltage/overvoltage protection in controller settings.
Q6: After a firmware OTA update, the controller loses all motion control parameters. How to prevent this?
A: Back up all parameters to local disk before updating. Use an uninterruptible power supply (UPS) during updates. After update, restore parameters and run a 1-hour test run at low speed before full production.
Product Certifications
  • EU CE Certification - Complies with EU Low Voltage Directive (LVD 2014/35/EU) and Electromagnetic Compatibility Directive (EMC 2014/30/EU), enabling direct sales in all 27 EU member states.
  • North American UL Certification - Holds UL 508 safety certification for industrial control equipment, meeting electrical safety standards in the United States and Canada.
  • Southeast Asian PSB Certification - Certified by Singapore Productivity and Standards Board, ensuring stable operation in hot and humid industrial environments of Southeast Asia.
  • International Electrotechnical Commission (IEC) Certification - Adheres to IEC 61131-3 standard for programmable controllers and passed IEC 60068-2 environmental testing.
  • China CCC Certification - Obtains China Compulsory Certificate, applicable in mainland China, Hong Kong, Macao and Taiwan, and integrates into Chinese-owned enterprises in Southeast Asia.