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EVO1000EF Safety PLC Series – Compliant with IEC 61508 for Critical Control Applications

Product Details

Place of Origin: China

Certification: CE、TUV 、UKCA、UL/cUL、KCC、 EAC、RoHS、ISASecure EDSA

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: $ 280- $ 3200

Delivery Time: 3-5workdays

Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram

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EVO1000EF safety PLC

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IEC 61508 compliant PLC

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industrial control safety PLC

Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
EVO1000EF Safety PLC Series – Compliant with IEC 61508 for Critical Control Applications
EVO1000EF Safety PLC Series – IEC 61508 Compliant for Critical Control Applications

The EVO1000EF & Hi50 high-performance functional safety automation products from Inovance Technology are specifically engineered for industrial safety control scenarios. Complying with international safety standards including IEC 61508, IEC 62061, and ISO 13849, these systems achieve maximum safety levels of PL e/Category 4/SIL 3, delivering exceptional reliability and real-time performance.

Featuring redundant architecture and fail-safe mechanisms, these products support local and remote safety I/O expansion while offering a comprehensive range of functional safety modules to effectively protect equipment and personnel.

Ideal for industries with stringent machinery safety requirements including automotive manufacturing, intelligent logistics, new energy, semiconductors, and food & beverage, the EVO1000EF & Hi50 help enterprises achieve safe and efficient automated production.

Product Features & Technical Advantages
Core Safety Compliance
  • Complies with three major international safety standards: IEC 61508, IEC 62061 and ISO 13849
  • Achieves maximum safety level of PL e/Category 4/SIL 3, meeting stringent industrial safety requirements
Hardware Architecture Advantages
  • Redundant architecture and fail-safe mechanisms ensure stable, uninterrupted system operation
  • Supports local and remote safety I/O expansion for control scenarios of all scales
  • Comprehensive range of functional safety modules for diverse safety control demands
Performance Advantages
  • High reliability reduces equipment failure risks and guarantees production continuity
  • High real-time performance enables rapid response to safety instructions
Scenario Adaptation

Compatible with multiple industries including automotive manufacturing, intelligent logistics, new energy, semiconductors, and food & beverage, well-suited for automated production scenarios with high safety requirements.

Technical Specifications
Safety Certification & Compliance
  • Safety Standards: IEC 61508, IEC 62061, ISO 13849-1, ISO 13849-2, IEC 61131-6
  • Safety Integrity Level: Up to SIL 3 (IEC 61508 / IEC 62061)
  • Performance Level: PL e / Category 4 (ISO 13849-1)
  • International Certifications: CE, UL/cUL, UKCA, KCC, EAC, TUV Certified
  • EMC Compliance: EN 61131-2, EN 61000-3-2, EN 61000-3-3
  • RoHS Compliance: EN IEC 63000
Core Controller Performance
  • Architecture: Redundant design with fail-safe mechanism
  • Programming Environment: iFA Evolution integrated engineering platform
  • Programming Languages: IEC 61131-3 compliant (Ladder Diagram, Structured Text)
  • Safety Communication: CIP Safety on EtherNet/IP
  • Standard Communication: EtherNet/IP, TCP/UDP
  • Network Topology: Linear, star, and DLR ring network structures
  • Local Expansion: Compatible with Hi50 series safety I/O and standard I/O modules
  • Remote Expansion: Supports remote safety I/O expansion
I/O Module Specifications
  • I/O Types: Digital safety I/O, analog safety I/O (current, temperature)
  • Expansion: Local and remote expansion supported
  • Diagnostics: Comprehensive self-diagnostic function with high diagnostic coverage
  • Compatibility: Mixing of safety I/O and standard I/O modules allowed
Power Supply & Environmental Parameters
  • Supply Voltage: 24V DC or 220V AC models available
  • Power Protection: Overvoltage and surge protection
  • Operating Temperature: -20°C to +60°C
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5% to 95% RH (non-condensing)
  • Protection Level: IP20 (module level)
  • Vibration/Shock Resistance: Compliant with IEC 60068-2-6 and IEC 60068-2-27
Physical & Installation Specifications
  • Installation: DIN rail mounting
  • Housing Material: Industrial-grade flame-retardant plastic
  • EMC Protection: Shielded cable support, equipotential grounding design
  • Hot-Swappable: Supported for key modules (model dependent)
  • Dimensions: Standard modular design for control cabinet compatibility
Product Series Model List
EVO1000EF Functional Safety Controllers
Model Core Specifications Target Applications
EVO1000EF-CPU-01 Redundant architecture + fail-safe mechanism; Supports up to 2000 safety I/O points; SIL 3/PL e/Cat.4 safety level; CIP Safety over EtherNet/IP protocol Automotive welding lines, lithium battery electrode manufacturing, large-scale production line safety interlock control
EVO1000EF-CPU-02 Redundant design; Millisecond-level response speed; DLR ring network support; Compatible with local/remote expansion; IEC 61131-6 compliant Semiconductor manufacturing equipment, new energy battery production lines, high-precision safety control scenarios
Hi50 Series Digital Safety I/O Modules
Model I/O Configuration Key Features
Hi50-DI-16 16-channel digital safety input; NPN/PNP compatible High diagnostic coverage; -20℃~+55℃ operating temperature range
Hi50-DI-32 32-channel digital safety input; Passive/active contact support Hot-swappable design; IP20 protection level
Hi50-DO-8-R 8-channel digital safety output; Relay output (Max 2A) Fail-safe output mode; EN 61131-2 EMC compliant
Hi50-DO-16-T 16-channel digital safety output; Transistor output (Max 500mA) Fast switching response; Mixable with standard I/O modules
Hi50-DI8-DO8 8-channel digital safety input + 8-channel digital safety output Compact modular design; Suitable for space-constrained cabinets
Hi50 Series Analog Safety I/O Modules
Model I/O Configuration Measured Signals
Hi50-AI-8 8-channel analog safety input; 4-20mA/0-10V Temperature, pressure, flow rate measurement in safety-related loops
Hi50-AI-16-PT 16-channel analog safety input; PT100 (-200~600℃) Global first hot-swappable safety temperature module; High measurement accuracy
Hi50-AI-12-TC 12-channel analog safety input; Thermocouple (B/E/J/K/N/R/S/T) Suitable for high-temperature safety monitoring scenarios
Hi50-AO-4 4-channel analog safety output; 4-20mA/0-10V Safety-related actuator control; Redundant signal transmission
Mixed Safety I/O & Expansion Modules
Model I/O Configuration Application Scenarios
Hi50-MIX-24 4-channel analog input + 8-channel digital input + 6-channel digital output + 2-channel analog output Comprehensive signal acquisition/control; Ideal for intelligent logistics sorting systems
Hi50-EXT-BOX Remote expansion box Supports up to 32 Hi50 series modules; EtherNet/IP communication
Hi50-CABLE-5M Shielded communication cable 5m length; Equipotential grounding design; EMC interference resistance
Hi50-PWR-MOD Power supply module 24V DC output; Overvoltage/surge protection; Redundant power supply support
Compatibility & Certification Notes
  • All models comply with IEC 61508, IEC 62061, ISO 13849 international standards
  • Certified by CE, UL/cUL, UKCA, KCC, EAC, TUV for global market access
  • Compatible with Inovance iFA Evolution integrated engineering platform
Industry Applications
Automotive Manufacturing

Essential for welding lines, painting workshops, and stamping stations. Handles millisecond-level response for welding robot emergency stop interlocks, two-hand operation protection for stamping presses, and anti-pinch logic for conveyor lines. SIL 3/PL e certification required for Western automaker supplier lists.

New Energy Battery Industry

Critical for energy storage battery module assembly lines and lithium battery electrode cutting equipment. Precisely controls safety limits for battery cell handling robots, tension safety interlocks for coating machines, and supports remote safety I/O expansion for large-scale battery factories.

Semiconductor & Electronics Manufacturing

Zero-tolerance applications in chip packaging, testing workshops, and semiconductor wafer handling equipment. Redundant architecture enables collision prevention for wafer transfer robots, safety door interlocks for lithography machines, and pressure safety monitoring for vacuum chambers.

Intelligent Logistics & Warehousing

Protection for automated storage and retrieval systems (AS/RS) and sorting centers. Delivers overspeed protection for stackers, path safety interlocks for AGVs, and emergency stop linkage for sorting lines. Remote expansion reduces wiring across large warehouses.

Food & Beverage Industry

24/7 operation in dairy filling lines and beverage bottling production lines. IP20 protection and flame-retardant housing withstand humid, dusty conditions. Handles safety door interlocks, overload protection, and anti-jamming safety logic. Hot-swappable modules enable maintenance without production downtime.

Construction Machinery Industry

Harsh condition operation for construction machinery production lines and mining equipment assembly plants. Enables swing limit protection for excavators, overload safety interlocks for cranes, and anti-deviation protection for mining conveyors. Operates reliably from -20°C to 60°C.

Installation & Operation Q&A
Q1: What extra steps do I need to take to pass local safety inspections when installing this equipment in a European factory?
A1: No extra steps required—the device comes with CE and TUV certifications complying with IEC 61508 and ISO 13849 standards. Ensure proper grounding using equipotential grounding and maintain wiring diagrams and safety circuit test reports for inspector review. Some European countries may require third-party agency random checks.
Q2: We're using this in a US factory and can't get it to communicate with our existing Rockwell PLC. How do we fix this?
A2: Check communication parameters in the controller—set baud rate and node address to match your Rockwell setup. Use shielded twisted-pair cables with grounded connectors. If issues persist, capture communication logs with iFA Evolution software for technical support troubleshooting.
Q3: Our Southeast Asian factory has high humidity and temperatures, and the equipment throws errors all the time. Any reliable fixes?
A3: Install dehumidifier and cooling fan in control cabinet to maintain temperatures below 60°C and humidity between 5%-95% (non-condensing). Wrap terminal blocks with insulating tape to prevent moisture short circuits. Clean dust regularly and maintain at least 30 cm clearance from heat sources.
Q4: We want to do remote safety I/O expansion. What's the maximum distance we can run in a North American factory workshop?
A4: Maximum distance is 100 meters with EtherNet/IP. For longer distances, add a repeater. For large workshops like automotive assembly lines, use DLR ring network for extended transmission and redundant communication. Secure remote expansion boxes properly away from vibrating equipment.
Q5: A module broke and we don't have a spare in North America. Can we temporarily replace it with a regular I/O module?
A5: Absolutely not! Safety I/O modules include built-in fail-safe mechanisms. Using regular modules triggers immediate safety loop shutdown and violates safety regulations. Maintain spare units of common models (Hi50-DI-16, Hi50-DO-8-R) available through North American and European distributors.
Q6: Can we program this using ladder logic, which our team is familiar with? Or do we have to use a proprietary language?
A6: Ladder logic works perfectly! The device supports all IEC 61131-3 standard programming languages including ladder diagram (LD) and structured text (ST). Store safety programs in separate safety partitions—do not mix with regular programs. iFA Evolution software available in English version.
Q7: A worker at our Mexican factory accidentally triggered an emergency stop. After restarting, the system keeps alarming—how do we reset it?
A7: This is normal safety loop latch protection. First identify and fix the E-stop cause (emergency button or safety door issue). Then use "Safety Reset" option on controller touchscreen (hold for 3 seconds) or reset remotely via programming software after ensuring complete site safety.
Product Certification & Quality Assurance
Global Market Access Certifications

This product line has passed comprehensive international certifications for seamless global market access:

  • EU & UK: CE certification (IEC 61508, IEC 62061, ISO 13849), TUV functional safety certification, UKCA certification—no additional local testing required
  • North America: UL/cUL certification meeting OSHA and ANSI standards, seamless integration with North American automation systems
  • Asia-Pacific & Emerging Markets: KCC certification (South Korea), EAC certification (Eurasian Economic Union), RoHS environmental certification
Rigorous Quality Control Process

Manufactured in accordance with ISO 9001 quality management system standards:

  • Component Selection: Core chips from internationally renowned brands with anti-static and high-low temperature aging tests
  • Production Testing: 100% full-performance testing including 72-hour high-temperature operation, EMC testing, and vibration shock testing
  • Environmental Adaptability: Verified for -20℃~+60℃ wide temperature operation, 5%~95% non-condensing humidity resistance, and IP20 dustproof protection