Shanghai Fradwell Industrial Automation Co., Ltd.
cnsales@fradwell.com 86-21-68060766
Products
Products
Home > Products > Industrial Automation Control Systems > Easy Series PLC: 32-Axis Motion Control for Compact Automation Solutions

Easy Series PLC: 32-Axis Motion Control for Compact Automation Solutions

Product Details

Place of Origin: China

Certification: CE、UL/cUL 、RoHS

Model Number: Easy 300/500

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: $70 - $ 350

Delivery Time: 3-5workdays

Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram

Chat Now
Highlight:

Inovance Easy Series PLC

,

32-axis motion control PLC

,

compact automation PLC

Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Easy Series PLC: 32-Axis Motion Control for Compact Automation Solutions
Easy Series PLC: 32-Axis Motion Control for Compact Automation Solutions

The Easy Series PLC is a high-performance compact controller engineered for compact automation applications, featuring 32-axis high-speed bus control as its core capability. Powered by a quad-core processor delivering nanosecond-level instruction processing, it supports 200kHz pulse output and 1μs synchronization accuracy. Built-in functions including electronic cam and interpolation enable seamless handling of complex multi-axis synchronization processes such as flying shear and chasing shear. The system accommodates 12 encoder axes and synchronizes up to 72 EtherCAT slaves.

Featuring a modular compact design, it is compatible with GL20 series blade-type I/O expansion modules. Tool-free Push-in terminals and vertical plug-and-play design reduce cabinet space requirements by two-thirds and cut assembly time by 80%. Dual Ethernet ports support dual-segment IP isolation and various international industrial protocols including EtherNet/IP and Modbus-TCP. Compliant with IEC-61131-3 programming standards and offering offline debugging functions, the PLC's core components are locally manufactured to ensure stable supply. It is ideally suited for small and medium-sized automation equipment in electronics manufacturing, packaging, textiles, and related industries.

Core Advantages & Technical Highlights
High-Precision Multi-Axis Motion Control for Complex Processes

Core Advantage: Downsizes multi-axis motion control capability to a compact form factor, handling complex synchronization processes and meeting precision equipment requirements.

Technical Highlights:

  • Supports 32 motion control axes and 12 encoder axes
  • Maximum pulse output of 200kHz with zero-count error
  • FPGA and EtherCAT slave synchronous read/write technology achieves 1ms synchronization cycle and 1μs synchronization accuracy
  • Supports up to 72 slave devices in parallel
  • Built-in electronic cam, electronic gear, and interpolation functions for stable trajectory planning
  • Reduces mechanical wear in multi-axis synchronization processes
Compact Design Balancing Expandability & Installation Efficiency

Core Advantage: Maximizes cabinet space savings, significantly reduces assembly costs, ideal for space-constrained automation equipment.

Technical Highlights:

  • Compatible with GL20 series blade-type I/O expansion modules
  • Tool-free Push-in terminals and vertical plug-and-play design
  • Reduces assembly time by 80% and saves two-thirds of cabinet space
  • Main unit features 2 expansion slots for communication, analog, and other modules
  • With dedicated power supply, supports up to 15 expansion modules
Flexible Network Interconnection with Security & Compatibility

Core Advantage: Enables hassle-free networking, adapts to diverse industrial systems, ensures secure data transmission, lowers integration costs.

Technical Highlights:

  • Dual Ethernet ports with built-in switch functionality support dual-segment IP isolation
  • Eliminates need for additional switches, reducing cable usage
  • Compatible with mainstream industrial protocols including EtherNet/IP, Modbus-TCP, and CANopen
  • Direct integration with MES/ERP and other IT systems
  • Network firewall supports IP/MAC address whitelisting and blacklisting
Efficient Programming & Debugging Lowering Operational Thresholds

Core Advantage: Caters to both professional programming and ease of use, shortens development cycles, adapts to various skill levels.

Technical Highlights:

  • Compliant with IEC 61131-3 standard
  • Supports mixed programming of ST and ladder diagrams
  • FB/FC function block encapsulation enables process algorithm reuse
  • Intelligent instruction suggestion and custom Chinese variable functions
  • Automatic scanning and one-click configuration of EtherCAT slaves
  • 10-second servo commissioning without programming
  • Joint offline simulation with Inovance IT7000 series HMIs
  • Online program comparison functionality prevents equipment downtime
Stable Supply & Adaptability to Diverse Scenarios

Core Advantage: Ensures supply security, offers high cost-effectiveness, covers control needs across wide range of automation equipment.

Technical Highlights:

  • 100% localized production of CPU and core components
  • Self-tuning adaptive PID algorithm for precise temperature and pressure control
  • Full series includes 8 models for multi-axis motion control and simple networking scenarios
  • Wide applicability to packaging, electronics manufacturing, AGV, and related industries
Technical Parameters
Parameter Category Specific Parameters Description
Power-Related Rated current of terminal input power: 1A (max at 24V); Typical current of bus output power: 2A (at 5V) 24V input power supports short-circuit and reverse polarity protection. The total rated current of bus input power for expansion modules shall not exceed the bus output current.
Voltage Rated voltage of terminal input power: 24VDC±10% (range: 21.6VDC - 26.4VDC); Rated voltage of bus output power: 5VDC (range: 4.75VDC - 5.25VDC) Compatible with common DC power supply in industrial scenarios, with strong adaptability to voltage fluctuations.
Dimensions Mainstream models (e.g., Easy501, Easy320): 53mm×100mm×80mm (W×H×D); Easy301-0808TN: 24mm×100mm×83mm (W×H×D) Horizontal compact design, saving approximately 66% of cabinet installation space compared to traditional PLCs.
Supplementary Core Performance Parameters Motion Control Capability Mainstream models support 8-axis pulse control; some models (e.g., Easy511) support 12 axes in contour mode and up to 72 EtherCAT slaves in bus mode. High-speed output up to 200kHz, supporting PWM (Pulse Width Modulation).
Program & Storage Maximum user program capacity: 200K steps; Maximum custom variable storage: 1MByte (for some models), of which 128kByte supports power-off retention.
Expansion Capability Supports up to 16 local expansion modules; with GL20-PS2 power supply, it can support 15 expansion modules. The main unit is equipped with 2 expansion slots.
Protection Level IP20
Operating Environment Operating temperature: -20℃ - 55℃; Operating humidity: <95% (non-condensing)
Product Model List
Series Model Key Specifications Typical Application
Easy 300 Series Easy301-0808TN 8 digital input channels, 8 digital output channels (sink transistor); 4-axis pulse control; 1×RS485, 1×RS232; no Ethernet/EtherCAT; dimensions 24mm×100mm×83mm Small-scale equipment like small packaging machines, textile auxiliary equipment, and simple material conveying lines
Easy302-0808TN 8 digital input channels, 8 digital output channels (sink transistor); pulse control + CANopen communication control; supports basic multi-device networking Equipment requiring CANopen connection such as small-sized servo-controlled cutting machines and plastic extruders
Easy320-0808TN 8 digital input channels, 8 digital output channels (sink transistor); dual Ethernet ports; supports Modbus TCP, Ethernet/IP; controls servo via CANopen or pulse Medium-sized packaging equipment, electronic component assembly machines, and automated production lines matching HMI and inverter
Easy321-2416ER 24 digital input channels, 16 digital output channels (relay); 1 Ethernet port; supports Modbus TCP, Ethernet/IP; up to 15 expansion modules with GL20-PS2 power supply General-purpose automation scenarios such as food processing conveyor lines and small-batch assembly stations
Easy321-2416TP 24 digital input channels, 16 digital output channels (source transistor); same communication and expansion capabilities as Easy321-2416ER Equipment requiring source-type output like sensor-linked sorting machines
Easy321-2416TN 24 digital input channels, 16 digital output channels (sink transistor); supports quick adaptation to intelligent IO via GE21-RTU card Electronic manufacturing equipment and precision detection devices
Easy321-3624ER 36 digital input channels, 24 digital output channels (relay); dual-core processor; 1MByte custom variables Large-scale material sorting lines and multi-station integrated processing equipment
Easy321-3624TP 36 digital input channels, 24 digital output channels (source transistor); same processing performance as Easy321-3624ER Automated labeling machines and high-frequency action stamping equipment

Easy321-3624TN 36 digital input channels, 24 digital output channels (sink transistor); supports OPC UA server and multiple slave station protocols Intelligent workshop small-sized production lines and data-linked detection equipment
Easy 500 Series Easy511-2416TN 24 digital input channels, 16 digital output channels (sink transistor); dual-core processor; 1 EtherCAT port; supports 12 axes in contour mode, up to 72 EtherCAT slaves Precision electronic assembly equipment and multi-axis linkage small-sized machining tools
Easy511-3624TN 36 digital input channels, 24 digital output channels (sink transistor); EtherCAT bus communication; supports Modbus TCP, Socket protocols Complex motion scenarios such as small-sized printing and die-cutting machines, and chasing shear equipment
Easy521-0808TN 8 digital input channels, 8 digital output channels (sink transistor); dual Ethernet ports; 8-axis motion control; supports EtherCAT Medium-precision servo control equipment like electronic component insertion machines
Easy522-0808TN 8 digital input channels, 8 digital output channels (sink transistor); 16-axis motion control; dual Ethernet ports; compatible with Ethernet/IP Multi-axis synchronous equipment such as small-sized packaging line multi-station joint control systems
Easy523-0808TN 8 digital input channels, 8 digital output channels (sink transistor); 32-axis motion control; supports EtherCAT and high-speed pulse control High-end precision equipment like precision laser cutting machines and multi-axis coordinate measuring instruments
Expansion Modules GL20-0800END 8 digital input channels; tool-free push-in terminals; plug-and-play design Expand input points for all Easy series hosts except Easy301
GL20-0008ETN 8 digital output channels; compatible with mainstream host models; supports fast wiring Extend output points for packaging and assembly equipment
GL20-0808ETN 8 digital input + 8 digital output channels; compact design; saves cabinet space Integrated input/output expansion for small-space control cabinets
GL20-1600END 16 digital input channels; stable signal transmission; industrial-grade anti-interference Large-scale input expansion for material conveying and sorting lines
GE20-2AD1DA-I 2 analog input channels, 1 analog input channel (current type); supports RS485 connection Precision control of temperature and pressure in chemical and food processing equipment
GE20-2AD1DA-V 2 analog input channels, 1 analog output channel (voltage type); compatible with most Easy series hosts Voltage-based parameter regulation for textile and plastic extruder equipment
GE21-CAN-485 Supports CANopen, RS485 communication; up to 62 CANopen slaves Communication expansion for equipment requiring multi-device networking
GE21-EN Ethernet expansion card; supports Modbus TCP, Socket; factory-fitted on Easy511 Upgrade communication capabilities for hosts needing Ethernet protocol expansion
Industry Applications & Practical Scenarios
Electronics Manufacturing Industry

Extensive applications in electronics OEM hubs including Southeast Asia (Vietnam, Malaysia) and Europe (Hungary). The Easy523-0808TN controls 32-axis small pick-and-place machines for high-speed, precise component placement. The Easy321-2416TN with analog expansion modules controls ultrasonic welding equipment for headphone shells. European sensor factories utilize built-in protocols for real-time component testing and data collection.

Packaging Industry

Prevalent in European food packaging and Southeast Asian daily goods packaging. The Easy320-0808TN controls pillow packaging machines with dual Ethernet connectivity. The Easy511-2416TN manages bottle labeling and capping equipment with millimeter-level alignment accuracy. Italian chocolate factories utilize the series for four-side sealing machines supporting small-batch production.

Plastics & Rubber Industry

Serves small and medium-sized extrusion and injection molding enterprises in Europe and Southeast Asia. The Easy302-0808TN with GE20 analog modules controls plastic extruders for uniform pipe thickness. The Easy321-3624ER manages rubber glove demolding mechanisms with tool-free wiring reducing maintenance downtime.

Textile & Garment Processing Industry

Well-suited for textile centers in Bangladesh, Cambodia, and European fabric factories. The Easy320-0808TN controls stenter machines with precise temperature control and network isolation. The Easy511-3624TN manages silk printing machines with multi-axis synchronization for pattern alignment. Turkish sock factories utilize the series for tension control and knitting flatness.

PV & New Energy Industry

Adopted in European distributed PV module factories and Southeast Asian lithium battery plants. The Easy522-0808TN controls PV cell string welders with 16-axis synchronization. The Easy321-2416TP manages lithium battery coating machines for uniform electrode sheet coating.

Food Processing Industry

Caters to standardized production in small and medium-sized food processing plants. The Easy321-2416ER controls sausage enema and slicing equipment with temperature monitoring. Southeast Asian durian freeze-dried factories utilize Easy511 series for precise vacuum and cooling control. French cheese factories employ the series for fermentation temperature and stirring frequency management.

Elevator Supporting Industry

Used by overseas small and medium-sized elevator accessory factories for auxiliary control. The Easy301-0808TN controls elevator door opening and closing speed with 4-axis pulse control. European villa elevator manufacturers utilize the series with RS485 communication for floor display, call response, and speed regulation.

Material Conveying & Warehousing Industry

Suitable for European automated warehouses and Southeast Asian logistics centers. The Easy320-0808TN controls belt conveyors and sorting robotic arms with warehouse system integration. Thai fruit and vegetable markets utilize the series for cold chain conveyor temperature control and accumulation prevention.

Frequently Asked Questions
Q1: The PLC can't connect to the EtherCAT servo--why is the bus always in a fault state?

First, check the wiring: EtherCAT uses two-core shielded cable, and the "IN" port of the first servo must connect to the "OUT" port of the PLC (don't reverse IN/OUT). Then confirm the termination resistor--add a 120Ω resistor at both ends of the bus (the PLC's EtherCAT port has a built-in resistor, but some servos need manual activation via DIP switch). Also, check the servo's station address: the address set on the servo must match the configuration in InoProShop software. Many European users forget to set the servo address, leading to bus conflicts.

Q2: The digital input signal is unstable--sometimes it's detected, sometimes not. How to fix it?

Most likely due to wiring or power issues. For wiring: use 24VDC shielded cable (not unshielded wire, common in low-budget projects in Southeast Asia) and ground the shield layer at one end (two-end grounding causes ground loops). For power: if the input signal comes from a sensor, check if the sensor's power supply is stable--voltage drops below 21.6VDC will cause signal loss. Also, avoid installing the PLC near welding machines or large motors (common in Turkish textile factories); electromagnetic interference (EMI) will disrupt signals--add a power filter or move the PLC cabinet 1m away.

Q3: Can't download the program via Ethernet--what's wrong with the connection?

First, check the IP settings: the Easy series defaults to 192.168.0.1. If your computer's IP is in a different subnet (e.g., 192.168.1.x), manually set your PC's IP to 192.168.0.x. Then test the cable: use CAT5e or higher Ethernet cable (crossover cables don't work). If using a network switch, make sure the switch is powered on and the port is active. Also, disable your computer's firewall--industrial laptops often block InoProShop's port (TCP 502). Some users in Germany encounter this issue due to strict enterprise firewall settings.

Q4: The relay output burns out quickly when controlling 220VAC equipment--why?

The Easy series relay output's maximum current is 2A per channel. If you control a motor or heater drawing over 2A directly, the relay will burn. Add an intermediate relay or contactor (common in European packaging factories)--use the PLC's relay to trigger the contactor, which handles high current. Also, install a surge protector on the equipment terminals--voltage spikes when the equipment stops damage the relay. For frequent on/off operations (more than 10 times/min), switch to a solid-state relay (SSR) instead of a mechanical relay.

Q5: The multi-axis motion control has synchronization errors--e.g., the printing roller and conveyor speed don't match. How to adjust?

First, calibrate the electronic gear ratio in InoProShop--match it to the servo's encoder resolution (e.g., 2500 pulses/rev) and mechanical transmission ratio (e.g., pulley ratio). Many users in Italy's textile factories forget this step. Then check the pulse output type: use differential pulse for distances over 5m (more stable than open-collector). Also, ensure the EtherCAT bus cycle is set correctly--1ms cycle is recommended for multi-axis synchronization (too long causes lag). If using pulse control, check the wiring for loose connections (common after transportation in Southeast Asia).

Q6: The PLC overheats and shuts down in high-temperature workshops (e.g., Middle East). How to resolve?

The Easy series' operating temperature range is -20℃~55℃. Overheating is usually due to poor ventilation. Don't stack modules too tightly--leave 5cm space around the PLC. Avoid installing the cabinet in direct sunlight (common in outdoor workshops in Thailand)--add a heat shield or cabinet air conditioner if ambient temp exceeds 50℃. Also, check if the power supply is overloaded: if you're using multiple expansion modules, upgrade to the GL20-PS2 power module (supports more modules with less heat generation).

Q7: The expansion module isn't recognized by the PLC--what's the issue?

First, confirm compatibility--Easy301 doesn't support expansion modules, while other models support GL20/GE21 series. Check the product manual. Then reset the hardware configuration: open InoProShop, delete the old module, add the new one, and download the configuration to the PLC. If still not recognized, clean the module's contacts with a dry cloth (dusty workshops in India cause contact issues)--don't use water or alcohol. Try plugging the module into another slot to rule out slot damage.

Q8: Can't communicate with Modbus RTU devices (e.g., touchscreen, inverter)--what to do?

First, check the RS485 wiring--A connects to A, B connects to B (reversing them causes no communication). Use a multimeter to confirm. Then match the baud rate, parity, and data bits--both the PLC and the device must have the same settings (e.g., 9600 baud, 8 data bits, 1 stop bit, no parity). Also, ensure each device has a unique address (1-247)--duplicate addresses cause conflicts (common in small factories in Malaysia with multiple inverters). For cables over 100m, add a 120Ω termination resistor at both ends.

Q9: The PLC's digital output doesn't trigger the actuator--even though the software shows it's on. Why?

For transistor outputs (TN/TP models), check the wiring: sink output (TN) requires the actuator's positive terminal to connect to 24V, negative to the PLC's output pin; source output (TP) is the opposite. Many users in Europe mix up the wiring. For relay outputs (ER models), check if the relay is burned--use a multimeter to measure the output terminal (no voltage when energized means a burned relay). Also, check if the actuator's power supply is normal--no power to the actuator means it won't operate, even if the PLC output is on.

Q10: The program runs normally but suddenly stops--what's the cause?

First, check if the PLC is in "Stop" mode--accidental operation of the mode switch on the front panel (common in workshops with multiple operators). Then check the power supply: voltage fluctuations (common in Southeast Asian grids) can trigger the PLC's undervoltage protection. Install a voltage stabilizer if needed. Also, check for program errors--e.g., an infinite loop in the program or exceeding the maximum scan time (100ms by default). Use InoProShop's "Monitor" function to check the scan time and locate the faulty program segment. Some users in South Korea encounter this due to incorrect loop programming.

Product Certifications & Quality Assurance
Global Market Compliance Certifications

The Inovance Easy Series PLC has obtained authoritative certifications worldwide for direct market entry:

  • EU Market: CE Certification (LVD 2014/35/EU and EMC 2014/30/EU), RoHS Certification
  • North American Market: UL Certification (UL 508), CSA Certification
  • Asia-Pacific & Emerging Markets: KC Certification (South Korea), BIS Certification (India), C-Tick/A-Tick Certification (Australia/New Zealand)
  • Industry-General Certifications: IEC 61131-3 Certification, ISO 9001 Quality Management System Certification
Full-Lifecycle Quality Assurance System
R&D & Production Phase: Rigorous Testing for Reliability
  • Industrial-Grade Environmental Testing: -20℃~55℃ wide-temperature cycle testing, 10G vibration testing, 500-hour salt spray testing
  • High-Quality Core Components: Sourced from international leading brands with 10-year lifecycle management
  • Automated Production Quality Inspection: 100% functional testing + random aging testing, defective rate below 50ppm
Logistics & Delivery Phase: Damage-Proof Packaging & Traceability
  • Overseas-Specific Packaging: Vacuum aluminum foil moisture-proof layers + high-density foam buffer structures
  • Full-Lifecycle Traceability: Unique serial numbers for production batch and quality inspection data tracking
After-Sales & Maintenance Phase: Global Warranty & Localized Support
  • Global Warranty Service: 1-year free warranty + 5-year paid extended warranty, 48-hour average response time
  • Localized Technical Support: Multilingual technical teams for on-site installation and remote diagnosis
  • Rapid Spare Parts Supply: Regional warehouses in Europe, North America, Southeast Asia, and Middle East with 72-hour emergency delivery