Shanghai Fradwell Industrial Automation Co., Ltd.
cnsales@fradwell.com 86-21-68060766
Products
Products
Home > Products > Industrial Automation Control Systems > AC500 PLC | Reliable & Flexible Industrial Control

AC500 PLC | Reliable & Flexible Industrial Control

Product Details

Place of Origin: Swedish

Certification: CE UL ATEX IECEx CSA

Model Number: AC500-eCo AC500 AC500-S AC500-XC

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: $100 - $1,200+

Delivery Time: 3-5workdays

Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram

Chat Now
Highlight:

ABB AC500 industrial PLC

,

flexible industrial control PLC

,

reliable AC500 PLC controller

Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
AC500 PLC | Reliable & Flexible Industrial Control
The  AC500 series PLC is a high-performance industrial control solution engineered for reliability and flexibility across diverse automation scenarios. It supports multi-protocol communication (Ethernet, PROFIBUS DP, CANopen, Modbus TCP/RTU) and complies with the IEC 61131-3 programming standard, enabling seamless integration with third-party devices and customized control logic. With a wide operating temperature range (-25°C to +60°C) and certifications like CE, UL, ATEX and IECEx, it adapts to harsh industrial environments including manufacturing lines, water treatment plants and mining sites. Available in multiple models (from economical AC500-eCo to high-end redundant AC500-S), it scales flexibly to meet the needs of small standalone equipment and large complex automation systems alike.
Key Features & Benefits
Full-Scenario Adaptability: One Platform for All Applications
  • Modular & Scalable Design: Mix and match components based on your needs - use cost-effective AC500-eCo all-in-one units for small equipment or expand to 2,048 digital I/O points and 512 analog I/O points for large production lines
  • Rugged Performance for Extreme Environments: XC series operates reliably in temperatures from -40°C to +70°C with conformal coating to resist vibration, corrosive gases, and 8kV electrostatic discharge
  • Global Voltage & Certification Compliance: Supports wide-voltage power supply (24V DC / 110-230V AC) and holds global certifications including CE, UL, ATEX, and IECEx
Communication & Compatibility: Seamless Integration
  • Universal Multi-Protocol Support: Integrates mainstream protocols including Ethernet, PROFIBUS DP, CANopen, Modbus TCP/RTU, PROFINET/PROFIsafe and Ethernet/IP
  • Comprehensive Remote Management: Built-in web server for real-time monitoring and parameter adjustment via any browser, with FTP file transfer and SMTP alarm email notifications
  • High-Speed Data Processing: High-end models deliver 0.07ms execution speed for 1,000 instructions and 1.6ms floating-point calculation speed
Safety & Reliability: High-Demand Applications
  • SIL3-Certified Integrated Safety: AC500-S series provides all-in-one safety + control platform compliant with SIL3/PL e standards for emergency stop, mechanical interlocking, and anti-fall control
  • Hot-Swappable & Redundant Design: I/O modules support hot swapping without system shutdown, with dual-CPU redundancy for critical processes
  • Battery-Free Data Backup: Built-in non-volatile memory permanently stores programs and critical data during power outages
Engineering Efficiency: Reduced Commissioning Costs
  • Easy-to-Use Programming: Based on IEC 61131-3 standard with support for 5 programming languages and CoDeSys V3 platform compatibility
  • Pre-built Function Blocks: Automation Builder software includes Process Control Object library with pre-tested blocks for common industrial functions
  • Advanced Diagnostic Functions: I/O modules feature status LED indicators and detailed fault reporting for fast troubleshooting
Technical Specifications
Parameter Specification
CPU Type AC500 CoDeSys V3, AC500-eCo, AC500-S
Programming Language IEC 61131-3 (LD, FBD, ST, IL, SFC)
Communication Interfaces Ethernet, PROFIBUS DP, CANopen, Modbus TCP/RTU
Digital I/O Capacity Up to 2048 points
Analog I/O Capacity Up to 512 points
Operating Temperature -25°C to +60°C
Power Supply 24V DC / 110/230V AC
Certification CE, UL, ATEX, IECEx
Product Models
Product Series Model Category Specific Model Product Code Core Parameters & Applications
AC500-eCo CPU Module PM564-R 3ABD10094775 128KB program memory, 6DI/6DO (relay), 2AI/1AO, 24VDC power supply. Suitable for small standalone equipment control.
CPU Module PM564-R-AC 3ABD10094777 128KB program memory, 6DI/6DO (relay), 2AI/1AO, 100-240VAC power supply. Ideal for mains-powered scenarios.
CPU Module PM564-R-ETH-AC 3ABD00029552 128KB program memory, 6DI/6DO (relay), 2AI/1AO, integrated Ethernet, 100-240VAC power supply.
CPU Module PM556-TP-ETH 3ABD00034186 512KB program memory, 8DI/6DO (transistor), 24VDC, integrated Ethernet. Suitable for small-scale automated production lines.
Digital Input Module DI561 3ABD10094781 8-channel 24VDC digital input. Designed for industrial on-site digital signal acquisition.
Digital Input Module DI562 3ABD10094780 16-channel 24VDC digital input. Ideal for high-channel-count signal collection scenarios.
AC Input Module DI571 3ABD10094782 8-channel 100-240VAC AC input. Suitable for mains voltage signal detection scenarios.
Digital Output Module DO561 3ABD10094784 8-channel 24VDC transistor output (0.5A). Drives small solenoid valves/indicator lights.
Relay Output Module DO571 3ABD10094783 8-channel relay output (2A). Suitable for high-power load control.
AC500 Standard Series CPU Module PM5630-2 ETH R3 1SAP131000R0378 8MB memory, 24VDC, 2 Ethernet ports (Modbus TCP/Ethernet), RS232/485. Suitable for medium-to-large production line control.
AC500-S Safety CPU Module SM560-S - SIL3/PL e certified, supports Profinet/Profisafe. Suitable for machine safety interlocking and emergency stop systems.
AC500-XC Extreme Environment CPU PM5630-2 ETH-XC 1SAP331000R0378 8MB memory, 24VDC, operating temperature range -25~+60℃, vibration and harmful gas resistance. Suitable for mining, wind power, and high-altitude scenarios.
Industry Applications
Water Treatment & Supply
The AC500 serves as the central control system for water treatment facilities worldwide, monitoring pipe pressure and flow rates in real-time while automatically adjusting pump speeds. It enables seamless network operation with zero downtime and supports remote data monitoring, eliminating the need for daily site visits.
Renewable Energy
In solar thermal and geothermal power plants, the AC500 precisely adjusts solar reflector angles and synchronizes with grid systems. It provides standalone closed-loop control for remote wellheads and monitors turbine vibration data to prevent equipment failure.
Manufacturing & Production Lines
The PLC controls complex production processes from plastic pipe manufacturing to paper mills, enabling rapid production changes without complete reprogramming. It synchronizes motors and drives while integrating with factory management systems for real-time production reporting.
Infrastructure & Specialized Equipment
Used in elevator safety systems, offshore vessels, and asphalt mixing plants, the AC500 ensures reliable operation in demanding environments. The safety PLC series provides emergency brake monitoring and quick power source switching for critical applications.
Frequently Asked Questions
Q1: The PLC is powered on, but the RUN light doesn't come on and stays in INIT state—what's wrong?
A1: This typically occurs due to power supply mismatch or firmware issues. Verify the power supply matches your regional voltage (110V AC in US/Japan, 230V AC in Europe/Australia). If the power is correct, try reloading the project with Automation Builder or using the cleanup tool to reset the software.
Q2: The physical input module's LED is on, but the value isn't updating in Automation Builder—why?
A2: By default, AC500 V3 doesn't update unused variables. Either use the variable in your program or enable "Always update variables" globally in PLC settings. This is a software configuration adjustment that doesn't require hardware changes.
Q3: I can't hot-swap an I/O module in a remote terminal unit—after replacing it, the system won't restart.
A3: Hot-swapping requires the exact same module type. Mechanical encoding prevents mismatched modules to avoid damage. Ensure the module is fully seated until it clicks. If issues persist, power cycle the terminal unit during non-critical downtime.
Q4: The PLC can't communicate with third-party devices—what's the issue?
A4: Verify protocol compatibility and settings—check baud rates for PROFIBUS DP or IP addresses for Modbus TCP. Ensure communication modules are properly seated and test with direct Ethernet connections to isolate network issues.
Q5: The PLC keeps crashing in dusty/mining environments—even though we bought the rugged model.
A5: Ensure you're using the XC series specifically designed for extreme environments. Standard AC500 models aren't built for severe dust, vibration, or corrosive gases. Verify proper sealing of terminal units and cable entries, and avoid mounting near heavy vibration sources.