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VersaMax PLC | Modular Compact Controller for Light Industry Automation

Product Details

Place of Origin: USA

Certification: UL、CUL、CE 、 IEC 61508(SIL 2/3)、IEC 62061(SIL CL 3)、 Class1 Zone 2、Class I Division 2

Model Number: IC200CPU001、IC200CPUE05、IC200UDR440

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: $300- $1000

Delivery Time: 3-5workdays

Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram

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Highlight:

Emerson VersaMax PLC controller

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modular PLC for light industry

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compact automation controller with warranty

Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Type:
Programmable Logic Controller
Warranty:
Original Manufacturer's Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge:
For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
VersaMax PLC | Modular Compact Controller for Light Industry Automation
VersaMax PLC Overview
The VersaMax PLC is a modular, compact programmable logic controller specifically designed for light industry automation applications. Featuring a flexible modular architecture, it enables customized configurations based on application requirements, saving installation space while simplifying system expansion and maintenance.
Core Product Features
Hardware Configuration
  • 32K-128K memory capacity supporting floating-point arithmetic and real-time clocks
  • Dual serial ports (RS-232 & RS-485) with support for up to 2,048 discrete I/O points
  • Modular architecture allowing flexible expansion - each module supports up to 32 I/O points
  • Micro series offers 14-64 built-in I/O points in compact footprint, expandable to 176 I/O points
Software & Programming
  • Supports Ladder Diagram (LD), Sequential Function Chart (SFC), and Instruction List (IL) programming
  • Intuitive configuration via PAC Machine Edition software with fast scanning speed
  • Non-volatile flash memory for program storage with battery backup for programs, data, and clock (up to 6 months)
Application Scenarios
  • Ideal for light industry applications with limited installation space
  • Small production lines, packaging machinery, and material conveying equipment
  • Network interface modules support Profinet and Modbus TCP for multi-brand device interconnection
Core Parameters Comparison
Parameter Category IC200CPU001 IC200CPUE05 IC200UDR440 (Micro 40)
Dimensions (mm) 66.8*128 126*128*69.1 -
I/O Capacity 2048 discrete input/output points each Supports up to 64 modules, 2048 discrete I/O points 40 total I/O points, expandable to 170 points
Memory Configuration Max 34KB configurable memory Max 64KB configurable memory -
Processing Performance Boolean execution: 1.8ms/k Boolean execution: 0.8ms/k -
Communication Interfaces RS-232, RS-485 RS-232, RS-485, Ethernet (RJ45, 10Mbps) -
Power Requirements - 5V: 220mA, 3.3V: 570mA 19.2-30VDC, 5W input power
Complete Model Specifications
Product Category Model Key Specifications Power Supply Application Scenarios
Core Controllers (Micro Series) IC200UDR010 28 I/O points, expandable to 140 points 24VDC Small packaging machinery, light-duty conveying equipment
Core Controllers (Micro Series) IC200UDR140 40 I/O points, supports 4 analog expansion units 120/240VAC Medium production line automation
Core Controllers (Micro Series) IC200UDR440 40 I/O points, expandable to 170 points 24VDC DC-powered industrial equipment, warehouse automation
Core Controllers (Micro Series) IC200UDD064 64 I/O points, supports high-speed counters 24VDC High-speed sorting equipment, automated assembly lines
Digital Expansion Modules IC200UEX014 14 expansion points (8 input, 6 relay output) 24VDC Core controller I/O expansion
Analog/Special Expansion Modules IC200UEX736 RTD expansion module for Pt100 sensors 24VDC Temperature monitoring systems
Communication Expansion Modules IC200PBI001 Profibus DP remote I/O network interface 24VDC Industrial bus networking
Industry Applications
Light Industry & Packaging Machinery
Perfect for tight electrical cabinets in food packaging lines and plastic product forming machines. Controls filling, sealing, and labeling processes with expandable I/O points (up to 176) for additional functions like date stamping or quality inspection.
Automotive Parts Manufacturing
Reliable choice for component assembly and testing in auto parts factories. Controls robotic arms for welding, conveyor belt synchronization, and precision testing of automotive sensors with high anti-interference capability.
Petrochemical & Chemical Processing
Used in refineries and chemical plants for process control, valve regulation, and monitoring pressure/temperature in reaction vessels. Isolated I/O design prevents signal interference in corrosive environments.
Frequently Asked Questions
Q: After wiring and powering on, the PLC power light is on but expansion modules don't respond—is it a compatibility issue?
A: Check firmware consistency between controller and expansion modules, and verify connection sequence: Controller → Power Module → Expansion Modules. Ensure expansion cables are properly connected and check for bent module pins.
Q: Can find the PLC via Ethernet but connection fails—what to do with separated industrial networks?
A: Ensure computer IP is on same subnet as PLC. Check firewall ports (TCP 502 and 102). For CPUE05 models, switch from default serial communication to Ethernet mode in software.
Q: Connected Pt100 temperature sensor but PLC shows erratic values—is the sensor broken?
A: Verify correct wiring for 2/3-wire type, configure software parameters for correct sensor type and temperature range, and use shielded cables to prevent signal interference.
Q: PLC restarts suddenly during operation, especially when motors start—power voltage seems normal?
A: Motors cause voltage dips when starting. Use independent regulated power supply for PLC, add EMI filter, and ensure adequate power module capacity for expansion modules.
Q: How to protect PLC from dust and high temperature in harsh environments?
A: Install filtered dust cover, maintain cabinet ventilation with cooling fans, and use anti-rust agents on terminals. Choose modules with IP20+ protection rating for durability.