Low-Voltage Heavy-load Industrial-Grade Series DCS880 DC Industrial Frequency Converter Power Range 3.7 - 6000kW
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Highlight
Low-Voltage DCS880 frequency converter
,Heavy-load industrial-grade inverter
,DC industrial converter 3.7-6000kW
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Product NameFrequency Converter Inverter
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Rated Power3.7 - 6000kW
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Level Of ProtectionIP00
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PakageOriginal Pakage
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WarrantyOriginal Factory Warranty
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Shipping TermInternational Express（DHL/FEDEX/TNT/UPS/ARAMEX）/ Sea Freight / Air Freight / International Special Line
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Place of OriginSwitzerland
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Model NumberDCS880
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Minimum Order Quantity1
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Price$10000- $30000
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Delivery Time3-5Workday
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Payment TermsL/C,D/A,D/P,T/T,Western Union,
Low-Voltage Heavy-load Industrial-Grade Series DCS880 DC Industrial Frequency Converter Power Range 3.7 - 6000kW
DCS880 DC Industrial Frequency Converter
The DCS880 is a next-generation DC industrial drive with a power range of 3.7 - 6000kW, with customized models reaching up to 20MW capacity. Designed for heavy-duty industrial applications requiring DC drive systems, it also accommodates various non-motor industrial applications with practical features tailored for industrial use.
Key Features & Benefits
Flexible Firmware & Configuration Adaptability
- Standardized firmware design supporting multiple DC drive topologies including 6-pulse, 12-pulse, and 24-pulse configurations
- Compatible with IEC 61131 programming for simple control program creation without specialized skills
- Supports mainstream fieldbus protocols for seamless integration into automated control systems
Stable & Powerful Core Performance
- Core thyristor technology with output DC voltage range of 10 - 1500V and operating efficiency up to 99%
- Grid harmonic distortion rate of only 5-7% with 24-pulse configuration
- Power factor stably maintained above 0.9, significantly reducing grid interference
- Standard Safe Torque Off (STO) function with SIL3 safety certification
Robust Structural Design for Harsh Conditions
- Modular, compact design with output power density up to 4500kW per square meter
- IP54 protection class enclosure with internal triple-proof coating (anti-dust, anti-moisture, anti-corrosion)
- Wide-temperature operation from -20℃ to +50℃
- Resistant to dust, acid mist, and corrosive elements for stable operation in demanding environments
Wide Application Coverage
- Heavy-duty industrial applications including metallurgical rolling mills, mining hoists, and cement rotary kilns
- DC power supply for water electrolysis hydrogen production
- Non-motor applications including battery charging, sewage treatment, and electromagnet drive
Core Specifications
| Parameter Category | Specific Parameters | Value/Configuration Details |
|---|---|---|
| Basic Power & Voltage | Rated Power | Standard models: 3.7 - 6000kW; Customized models: Up to 20MW (max) |
| Output DC Voltage | 10 - 1500VDC; Model-specific variations available | |
| Rated Current Range | 20A - 5200A; Model-specific breakdown available | |
| Input Voltage | Multiple 3-phase AC specifications: 208-240VAC, 400-480VAC, 575VAC, 690VAC, etc. | |
| Power Quality | Operating Efficiency | Up to 99% at rated power |
| Grid Harmonic Distortion Rate | 5-7% (with 24-pulse configuration) | |
| Power Factor | ≥0.9 at rated conditions; ≥0.95 with on-load tap changer or reactive power compensation | |
| DC Ripple | Below 5% (with 24-pulse configuration) | |
| Topology & Control | System Topology | Configurable options: 6-pulse, 12-pulse, 18-pulse, 24-pulse, etc. |
| Control Technology | Core thyristor technology; supports Direct Torque Control (DTC) | |
| Programming Standard | IEC 61131 compatible | |
| Operating Quadrant Mode | 4-quadrant (regenerative, reversible) or 2-quadrant (non-regenerative, non-reversible) | |
| Control Signal Interfaces | Analog Inputs | 2 channels (-10 - 10VDC/4 - 20mA) + 2 channels (-10 - 10VDC) |
| Analog Outputs | 1 channel (armature current 4VDC output) + 2 channels (4 - 20mA output) | |
| Digital Control Inputs | 1 channel (digital encoder input) + 8 channels (NPN inputs) | |
| Digital Control Outputs | 1 channel (relay output) + 7 channels (NPN outputs) | |
| Safety & Communication | Safety Functions | Standard Safe Torque Off (STO); certified to SIL3/PL e safety standards |
| Communication Protocols | Supports Profinet, Profibus, Modbus, EtherCAT, Ethernet/IP, CANopen, and other fieldbus protocols | |
| Remote Functions | Bluetooth or Ethernet-enabled remote monitoring and diagnostics | |
| Structure & Environment | Power Density | Up to 4500kW per square meter |
| Protection Class | IP54 enclosure; internal triple-proof coating (anti-dust, anti-moisture, anti-corrosion) | |
| Operating Temperature | -20℃ - +50℃ (model-specific variations available) | |
| Compatible Motor Types | Compatible Motors | Separately excited, series-wound, compound-wound, and permanent magnet DC motors |
Industry Application Scenarios
| Industry | Practical Application Scenarios | Core Needs & Drive Adaptability |
|---|---|---|
| Metallurgy & Steel | Steel rolling mill roller drives, furnace feeding mechanisms, continuous casting machine traction systems | High torque output, precise speed control, 24-pulse configuration reduces grid harmonic interference, IP54 protection with triple-proof coating |
| Mining & Mineral Processing | Underground mine hoists, ore conveyors, crusher drives, mineral processing plant slurry pumps | Wide power range, high-temperature resistance, dustproof design, reliable STO safety function |
| Ports & Heavy Lifting | Container crane hoisting/walking mechanisms, port winches, ship unloading equipment | 4-quadrant regenerative models for energy recovery, fast dynamic response, compatibility with Profinet/EtherNet/IP |
| Paper & Printing | Paper machine wire section drives, winders, calenders | Precise speed synchronization, smooth low-speed operation, easy parameter adjustment via IEC 61131 programming |
| Chemical & Petrochemical | Chemical reactor mixers, oil pipeline pumps, catalyst feeding systems, electrolysis power supplies | Explosion-proof configuration options, corrosion-resistant design, stable output voltage, compatibility with Modbus/CANopen |
| Cement & Building Materials | Cement rotary kiln drives, raw material grinding mill drives, conveyor systems | High power density, heavy-load startup capability, wide input voltage range for unstable power grids |
| Elevator & Escalator | High-rise building elevator traction machines, airport terminal escalators | 4-quadrant regenerative operation, low noise and smooth speed regulation, SIL3 safety certification |
| Test Benches & Special Equipment | Motor performance test benches, aerospace component testing equipment, laboratory DC power supplies | Customizable output voltage and current, high control precision, compact modular design |
| Water Treatment & Desalination | Sewage treatment plant aeration pumps, seawater desalination reverse osmosis system high-pressure pumps | IP54 protection, energy-saving operation, stable long-term operation with high MTBF |
Frequently Asked Questions
Q1: I'm in North America, my factory's power grid is 575VAC, and I need a 400HP model. Why aren't there compatible options in the standard S01 series?
The S01 series is designed for 208-480VAC low-voltage general scenarios. 575VAC requires high-voltage compatible models from the S02 frame. High-voltage and low-voltage models have different internal thyristor modules and heat dissipation designs - modification is not possible and will damage components.
Q2: Using it in an Australian underground mine, the device frequently triggers an "overtemperature alarm" even though the ambient temperature is only 35℃. Why?
Excessive dust clogging the heat sink is the primary issue. Solutions include regular cleaning with compressed air, installing dust covers and filters, and ensuring proper ventilation. Mine voltage fluctuations can also contribute - enable "voltage fluctuation adaptation" function.
Q3: I purchased a European version of the DCS880 (CE certified) and want to use it in a Middle Eastern chemical workshop. The local requirement is ATEX explosion-proof certification. Can I use it directly?
No - CE certification does not include explosion-proof qualifications. Solutions include replacing with ATEX-certified models or installing compliant explosion-proof enclosures with additional cooling. High-temperature adapted models are recommended for desert conditions.
Q4: Using the DCS880 to drive a compound-wound DC motor, the motor speed fluctuates during commissioning. The parameters are set according to the manual--what's the problem?
Compound-wound motors require different control logic than separately excited motors. Adjust parameters by changing "Motor Type" to "Compound Wound," increasing "Speed Loop Proportional Gain," and verifying excitation circuit wiring. Contact technical support for customized parameter tables if issues persist.
Q5: Using a 4-quadrant model in a Southeast Asian port, how is the recovered braking energy fed back to the grid? Do I need additional equipment?
4-quadrant models have built-in energy feedback modules. Ensure correct wiring connections, enable "Energy Feedback" function with proper voltage threshold settings, and set "Feedback Current Limit" to protect the module. Some older grids may require additional reactors for compatibility.
Q6: The DCS880's control panel only supports English, and Southeast Asian workers cannot understand it. Is there a way to change it to Vietnamese or Indonesian?
Standard panels support major languages but not smaller languages like Vietnamese or Indonesian. Solutions include using ABB Drive Composer software (supports 20+ languages), requesting local language guides from suppliers, or installing multilingual expansion panels.
Q7: Using the DCS880 in North America, I want to connect it to the factory's existing EtherNet/IP network, but the device cannot be found during commissioning. What's the reason?
Typically IP address or protocol compatibility issues. Check network segment compatibility, verify EtherNet/IP protocol version compatibility, use shielded twisted pair cables, and ensure EDS files are added to the PLC for device recognition.
Q8: After the DCS880 has been running for 1 year, an "excitation fault" alarm appears. The excitation winding is checked and normal--what other possibilities are there?
Common causes include blown fuses in excitation circuits, aging excitation modules, or moisture-related issues in humid environments. Check fuse conditions, measure excitation output voltage, and address environmental factors with proper drying and protective coatings.
Q9: The purchased high-power DCS880 (400kW) takes up too much space during installation, and the factory control room has insufficient space. Are there any solutions?
Consider compact cabinet-mounted versions (30% smaller) or distributed installation with main units outside control rooms connected via extended cables. Ensure adequate heat dissipation space (minimum 30cm clearance) regardless of installation method.
Q10: Using the DCS880 in Africa, local grid voltage fluctuations often exceed ±15%, and the drive shuts down frequently. How to solve this?
Enable "Wide Range" input voltage setting, install input reactors and voltage stabilizers, and activate "Low Voltage Ride-Through" function. For frequent fluctuations, consider backup power sources like diesel generators for critical operations.
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