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Home > Products > Drives & Motion Control > ACS510 Frequency Converter Inverter Fan & Pump-Specific Inverter with Proven Reliability (1.1-160kW)

ACS510 Frequency Converter Inverter Fan & Pump-Specific Inverter with Proven Reliability (1.1-160kW)

Product Details

Place of Origin: Switzerland

Model Number: ACS510

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: $500 - $12000

Delivery Time: 3-5Workday

Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram

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Highlight:

ABB ACS510 frequency inverter for fans

,

pump-specific frequency converter 1.1-160kW

,

reliable ABB ACS510 motor inverter

Product Name:
Frequency Converter Inverter
Rated Power:
1.1 - 160kW
Level Of Protection:
IP21 IP54
Warranty:
Original Factory Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/ Sea Freight / Air Freight / International Special Line
Product Name:
Frequency Converter Inverter
Rated Power:
1.1 - 160kW
Level Of Protection:
IP21 IP54
Warranty:
Original Factory Warranty
Pakage:
Original Pakage
Shipping Term:
International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/ Sea Freight / Air Freight / International Special Line
ACS510 Frequency Converter Inverter Fan & Pump-Specific Inverter with Proven Reliability (1.1-160kW)
ACS510 Frequency Converter Inverter Fan & Pump-Specific Inverter with Proven Reliability (1.1-160kW)
The ACS510 is a specialized inverter for fans and pumps in the low-voltage AC drive sector, covering a power range of 1.1-160kW. With mature PID regulation and comprehensive energy-saving features, it's widely applied in global scenarios including constant pressure water supply systems, subway tunnel ventilation fans, and industrial cooling applications. The series offers global spare parts availability and convenient maintenance, making it the preferred drive solution for industrial fluid and ventilation applications worldwide.
Core Product Features
Precise PID Regulation for Fluid Load Characteristics
  • Mature PID closed-loop control system supporting multiple parameter control (pressure, flow, liquid level)
  • Regulation accuracy of ±0.5% for perfect matching with variable fan and pump loads
  • Built-in PID auto-tuning for quick adaptation to constant pressure water supply and ventilation scenarios
  • Redundant PID feedback signal design for stability under extreme conditions
Multiple Energy-Saving Features
  • Optimized V/F curves and energy-saving algorithms for fan and pump square-law load characteristics
  • Achieves 15-40% energy savings compared to power frequency operation
  • Sleep/wake-up function for automatic shutdown during low-load conditions
  • High-voltage drop operation mode to reduce motor iron loss during low-speed operation
  • Compliance with EU ERP and North American DOE energy-saving standards
Stability & Reliability for Harsh Environments
  • IP21 protection class with optional IP54 protective enclosure
  • Coated circuit board design resistant to dust, moisture, and mild corrosive gases
  • Wide input voltage range (380-480V AC±10%) for power grid fluctuations
  • Comprehensive protection functions including overcurrent, overvoltage, overheating, phase loss, and motor overload
  • Internationalized fault diagnosis codes for quick problem location
Easy Maintenance with Global Support
  • Modular design for quick replacement of core components
  • Global spare parts availability with short delivery cycles worldwide
  • Remote diagnosis via Modbus RTU or optional Ethernet interface
  • Reduced on-site maintenance costs through remote troubleshooting
Flexible System Integration
  • Standard Modbus RTU communication interface
  • Expandable with PROFIBUS DP, DeviceNet, and EtherNet/IP fieldbuses
  • Integration with factory DCS or building automation systems
  • 16-step speed control and timing functions for varied operational scenarios
  • Optional relay output expansion modules for multi-device linkage
Core Specifications
Parameter Category Specific Parameters Details
Power Range Rated Power 1.1 - 160kW (1.5 - 215hp)
Voltage Specifications Input Voltage Three-phase 380-480V AC±10%; Single-phase 230V AC±10% (1.1-2.2kW models)
Control Functions Control Modes V/F Control (fan/pump optimized), PID Closed-Loop Control
Control Functions Speed Regulation Range 0.5 - 50Hz (fans); 0.5 - 60Hz (pumps)
Control Functions PID Regulation Accuracy ±0.5%
Communication Interfaces Standard Interface Modbus RTU (RS-485)
Communication Interfaces Optional Interfaces PROFIBUS DP, DeviceNet, EtherNet/IP
Structure & Protection Protection Class Standard: IP21; Optional: IP54 protective enclosure
Structure & Protection Installation Method Cabinet-mounted, Wall-mounted (IP54 models)
Environmental Adaptability Operating Temperature -10℃ - 50℃ (derated operation up to 60℃)
Environmental Adaptability Anti-Interference Design Standard Class C3 EMC filter, compliant with EN 61800-3
Energy-Saving Features Core Energy-Saving Functions Fan/pump optimized V/F curve, Sleep/Wake-up function, High-voltage drop operation mode
Protection Functions Core Protection Functions Overcurrent, Overvoltage, Overheating, Phase loss, Motor overload, PID feedback loss protection
Model Specifications
Model Rated Output Current (A) Rated Motor Power (kW) Rated Motor Power (hp) Input Voltage Range Frame Size Application Scenarios
ACS510-01-01A6-4 1.6 1.1 1.5 380-480V AC±10% R1 Small cooling fans, laboratory ventilation fans
ACS510-01-02A4-4 2.4 1.5 2 380-480V AC±10% R1 Small constant pressure water supply pumps, office fresh air fans
ACS510-01-03A3-4 3.3 2.2 3 380-480V AC±10% R1 Medium ventilation fans, small irrigation pumps
ACS510-01-04A1-4 4.1 3 4 380-480V AC±10% R1 Industrial cooling water pumps, sewage treatment aeration pumps
ACS510-01-05A6-4 5.6 4 5.5 380-480V AC±10% R2 Medium constant pressure water supply pumps, shopping mall air conditioning fans
ACS510-01-07A2-4 7.2 5.5 7.5 380-480V AC±10% R2 Subway tunnel ventilation fans, industrial boiler induced draft fans
ACS510-01-09A4-4 9.4 7.5 10 380-480V AC±10% R2 Large cooling fans, farm irrigation pumps
ACS510-01-12A6-4 12.6 11 15 380-480V AC±10% R3 Large constant pressure water supply systems, high-speed rail station fresh air fans
ACS510-01-17A0-4 17.0 15 20 380-480V AC±10% R3 Industrial circulation water pumps, sewage treatment plant aerators
ACS510-01-25A0-4 25.0 18.5 25 380-480V AC±10% R3 Large ventilation fans, high-pressure water supply pumps
ACS510-01-31A0-4 31.0 22 30 380-480V AC±10% R4 Industrial boiler induced draft fans, large irrigation pump stations
ACS510-01-43A0-4 43.0 30 40 380-480V AC±10% R4 Municipal sewage treatment aerators, large central air conditioning fans
ACS510-01-59A0-4 59.0 45 60 380-480V AC±10% R5 Large industrial cooling systems, urban water supply booster pump stations
ACS510-01-72A0-4 72.0 55 75 380-480V AC±10% R5 Subway tunnel main ventilation fans, large sewage treatment plants
ACS510-01-92A0-4 92.0 75 100 380-480V AC±10% R6 Industrial large fans, ultra-high pressure water supply pumps
ACS510-01-125A0-4 125.0 90 125 380-480V AC±10% R6 Large industrial circulation systems, urban water supply main pipe booster
ACS510-01-155A0-4 155.0 110 150 380-480V AC±10% R7 Ultra-large ventilation fans, large sewage treatment plant aerators
ACS510-01-180A0-4 180.0 132 175 380-480V AC±10% R7 Industrial giant cooling fans, urban water supply hub pump stations
ACS510-01-210A0-4 210.0 160 215 380-480V AC±10% R8 Ultra-large industrial fluid systems, large tunnel ventilation projects
Applicable Industries & Scenarios
Industry Application Scenarios Key Advantages
Municipal Water Supply/Wastewater Treatment Constant pressure water supply systems, sewage treatment aeration fans, tap water booster pump stations Precise PID regulation, significant energy savings, global spare parts availability, 24/7 continuous operation capability
HVAC Systems Central air conditioning fans in commercial buildings, hotel hot water circulation pumps, industrial plant ventilation systems Building automation system integration, low-noise operation (≤60dB), compliance with indoor environmental standards
Transportation Infrastructure Subway tunnel ventilation fans, high-speed rail station fresh air systems, airport de-icing pumps Wide voltage adaptation, high protection class, resistance to humid and dusty tunnel environments
Industrial Manufacturing Industrial cooling fans, boiler induced draft fans, production line circulation pumps Strong overload capacity (110% rated load for 60 seconds), adaptation to high-frequency start-stop and harsh conditions
Agricultural Irrigation Large farm irrigation pumps, orchard drip irrigation booster systems Wide temperature tolerance (-10℃ - 50℃), energy-saving features reducing electricity costs, outdoor installation suitability
Frequently Asked Questions
Q1: Pressure fluctuations in European municipal water supply system with ACS510 controlling constant pressure water supply pumps. How to optimize?
Pressure fluctuations typically result from mismatched PID parameters and load conditions. Optimization steps:
1. Adjust PID parameters: Reduce "PID Proportional Gain" from default 5.0 to 3.0-4.0 and increase "PID Integral Time" from default 10s to 15-20s
2. Enable "PID Filter Function" with 1-2s filter time to smooth pressure feedback signals
3. Check for pump idling or cavitation; install liquid level protection if water tank level is too low
4. For multi-pump systems, enable "Pump Rotation" and "Delayed Start" functions to prevent pressure shocks
Q2: Southeast Asian subway tunnel application with ACS510 driving ventilation fans frequently reports "overheating" fault in humid, dusty environment. How to handle?
Core issues involve heat dissipation and environmental protection:
1. Upgrade to IP54 protection class model with dustproof and waterproof enclosure
2. Regularly clean inverter heat sink and internal air ducts with compressed air
3. Adjust installation position to ensure unobstructed air intake; add cooling fan if needed
4. Enable "Derated Operation" to automatically reduce output power when temperature exceeds 45℃
Q3: North American industrial plant using ACS510 with EtherNet/IP connection to DCS experiences frequent data disconnections causing fan mis-shutdowns. Solution?
Communication stability requires parameter optimization and interference mitigation:
1. Upgrade Ethernet/IP module firmware to latest version if below V2.0
2. Increase "Communication Timeout" from default 3s to 10s
3. Separate communication cables from power cables (≥50cm spacing) using double-shielded Cat5e cables
4. Set "Communication Fault Tolerance" in DCS to maintain current operation during disconnections
Q4: African agricultural irrigation project with ACS510 driving large irrigation pumps experiences frequent "undervoltage" faults despite wide voltage range. Resolution?
African power grid fluctuations may exceed standard adaptation range:
1. Install three-phase AC voltage stabilizer (1.5 times inverter rated power) at input terminal
2. Adjust "Undervoltage Protection Threshold" from default 320V to 280V if supported
3. Upgrade motor cable cross-section to reduce voltage drop over long distances
4. Enable "Voltage Fluctuation Suppression" and increase "DC Bus Voltage Buffer Time"
Q5: Japanese office building using ACS510 for central air conditioning fans requires ≤55dB noise but measures 65dB during low-speed operation. Noise reduction methods?
Noise reduction through parameter adjustment and mechanical optimization:
1. Increase "Switching Frequency" from default 4kHz to 8kHz (ensure adequate ventilation)
2. Enable "Fan-Specific Energy-Saving Curve" and optimize low-speed voltage settings
3. Clean fan impeller and perform dynamic balance calibration to reduce vibration
4. Install silencers at fan inlet/outlet and shock-absorbing pads for structural noise reduction
Q6: European sewage treatment plant using ACS510 for aeration fans displays "motor overload" fault but measured current doesn't exceed rated value. Troubleshooting?
Likely parameter settings or motor identification issues:
1. Verify "Motor Rated Current" parameter matches motor nameplate value
2. Perform "Motor Auto-Tuning" to accurately identify motor parameters
3. Check if fan inlet/outlet valves are fully open; partial closure increases load
4. Adjust "Overload Protection Curve" from "Constant Torque" to "Variable Torque Load" for fan applications